Cone to Cone Assembly Winder

Cone to Cone Assembly Winder with patented individual motor drive: 40% less energy, double production output.

15 sectors · 68 materials · made by Meera

★★★★☆ 4.3 based on 33 Google reviews
Cone to Cone Assembly Winder | Meera
TLDR

What this page covers, at a glance

Industry context · general information

About Cone to Cone Assembly Winder

Cone-to-cone rewinding is a critical preparatory step in yarn manufacturing, bridging package production and downstream processes such as dyeing, weaving, and twisting. The Cone to Cone Assembly Winder addresses a long-standing productivity bottleneck: conventional shaft-driven winders link all positions mechanically, so one breakage or maintenance event halts an entire section. Individual motor drive technology, as used in Meera's Cone to Cone Assembly Winder, decouples each position and allows the machine to sustain output even when a single spindle is attended to.

Buyers evaluating a Cone to Cone Assembly Winder today rarely serve a single yarn type or a single end market. A mill may rewind polyester FDY for one customer, cotton for another, and PP tape or acrylic BCF for a third. The breadth of 68 compatible materials and 15 served sectors built into the Cone to Cone Assembly Winder platform means procurement teams can standardize on one machine architecture rather than managing multiple dedicated rewinding lines.

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Cone to Cone Assembly Winder patented individual motor drive eliminates shaft maintenance
Each drum on the Cone to Cone Assembly Winder is driven by its own motor, removing the mechanical coupling failures and lubrication demands that plague shared-shaft designs. The result is continuous uptime and predictable maintenance costs across all 24 positions.
Cone to Cone Assembly Winder optical sensor yarn break detection protects every package
An optical sensor monitors each yarn end on the Cone to Cone Assembly Winder and triggers a heavy-duty automatic cutter the moment a break is detected, stopping waste before it compounds. This precision response keeps knot-less take-up packages within the 7 to 8 kg target weight consistently.
Cone to Cone Assembly Winder handles cotton, FDY, DTY, BCF, and blended yarns on one platform
From fine-count cotton to filament yarns such as FDY and DTY, from BCF carpet yarns to polypropylene tapes, the Cone to Cone Assembly Winder accommodates the full 150 to 6000 denier range without a machine changeover. Mills producing diverse yarn portfolios avoid the capital cost of separate rewinding lines.
Cone to Cone Assembly Winder ships with a free yarn trial and up to 2% FOB value in spare parts
Meera offers yarn trials on the Cone to Cone Assembly Winder before purchase so buyers can validate performance on their own materials. Every machine ships with extra spares worth up to 2% of the FOB value, reducing initial spare-parts procurement risk for the buyer.

Where Cone to Cone Assembly Winder is used

Cone to Cone Assembly Winder serves these industry sectors. Click any sector to see its specific applications and materials.

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33 applications
Yarn Processing & Mill Operations
Low GSM Weaving Preparation · Technical Textile Twisting Operations · Heat-setting Preparation Packages · Rewinding Filament Yarn From Larger Cheese Packages To Smaller Cops · Cheese To Pirn Winding
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28 applications
Carpets, Rugs & Flooring
BCF Carpet Yarn Production · Bathmat Yarn Manufacturing · Alpaca Carpet Yarn Processing · Wool Carpet Yarn Production · BCF And Staple Carpet Yarns
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27 applications
Sewing, Stitching & Embroidery Threads
Specialty Threads · Embroidery Threads · Sewing · Industrial Stitching · Sewing Threads
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23 applications
Industrial & Technical Textiles
Industrial Fabric Yarns · Reinforced Fabric Yarns · Industrial Fabrics · Carbon Fiber Processing · Industrial Applications
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20 applications
Ropes, Twines & Packaging
Lifting & Lashing · Mop Yarn · Agro Net · Safety Net Applications · Cargo Net
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18 applications
Fishing, Marine & Aquaculture
Marine Applications · Marine Ropes · Fishing Twines · Small-scale Fishing Yarns · Commercial Fishing Yarns
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17 applications
Automotive, Aerospace & Transport Reinforcement
Automotive Interior Fabric Yarns · Dipped Cord Applications · Tire Reinforcement · Composite Reinforcement For Aerospace · Automotive Applications
Cone to Cone Assembly Winder for Apparel & Fashion Textiles | Meera
16 applications
Apparel & Fashion Textiles
Women's Wear · Scarves · Lightweight Dress Materials · High-twist Garment Fabric Production · Premium Soft-feel Clothing Textiles
Cone to Cone Assembly Winder for Hosiery, Activewear & Stretch Garments | Meera
13 applications
Hosiery, Activewear & Stretch Garments
Sports/athleisure · Sports Applications · Sportswear · Hosiery · Socks
Cone to Cone Assembly Winder for Rubber, Hose & Belt Reinforcement | Meera
9 applications
Rubber, Hose & Belt Reinforcement
Conveyor Belt Fabrics · Hose Reinforcement · Rubber Product Strengthening · Composite Cord Applications · Hydraulic Hoses
Cone to Cone Assembly Winder for Home Furnishings & Upholstery | Meera
7 applications
Home Furnishings & Upholstery
Fine Upholstery & Lining · Home Textiles · Home Textile Yarn Processing · Decorative Textiles · Commercial Textile Decoration Applications
Cone to Cone Assembly Winder for Geotextiles & Infrastructure | Meera
7 applications
Geotextiles & Infrastructure
Geo Textile Production · Soil Stabilization · Drainage Systems · Infrastructure Reinforcement · Geotextiles
Cone to Cone Assembly Winder for Medical & Healthcare Textiles | Meera
7 applications
Medical & Healthcare Textiles
Medical Thread Applications · Surgical Sutures · Medical Devices · Biocompatible Textile Applications · Elastic Medical Bandages
Cone to Cone Assembly Winder for Artificial Turf & Outdoor Landscaping | Meera
7 applications
Artificial Turf & Outdoor Landscaping
Artificial Grass · Durable Artificial Grass & Turf · Specialized Turf · Landscaping · Sports Turf
Cone to Cone Assembly Winder for Safety, Protection & Defence | Meera
6 applications
Safety, Protection & Defence
High-temperature Resistance Applications · Protection Textiles · Safety Applications · Safety Gloves · Defence Application
Visit Product Page meeraind.com

Pricing & Availability

✓ Availability
Pre-Order
📍 Ships from
SURAT, Gujarat, India
⏱ Lead time
6-8 Weeks
💬 Pricing
Contact for quote
📞 Response
24 Hours

Why request a quote?

  • Configurations vary by yarn type, denier range, and spindle count
  • Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
  • Power, utility, and foundation requirements differ by site — quoted after layout review
  • Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

10
Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

12
Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

8
Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

4
Cotton Wool Silk Alpaca

Process Applications We Serve

Meera engineers solutions across the full process-water spectrum, from raw water intake to zero-liquid discharge.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000
Denier supported
1 Million+
Spindles Sold
1000+
Customers Globally
19+
Years of Excellence
Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆
TMMA R&D awards
Received consecutive TMMA R&D awards for innovation
🏆
R&D INNOVATION Award
🏆
Bhartiya Udyog Ratan Award
🏆
TMMA awards for TPRS technology
🏆
Indian Leadership Award
Presented to Chairman and Managing Director, Mr. Dharmesh Desai
MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)
  • 🏭 Founded 2006 · 20+ years
ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center
★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3
★★★★★
"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.
Mitul Panchal · Jun 2026 via Google
★★★★★
Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.
Heta Vayeda · Jun 2026 via Google
★★★★★
50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.
Het Desai · Jun 2026 via Google

Trusted by Industry Leaders

★★★★★
"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."
Sasmira Technical Head, Sasmira
★★★★★
"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."
RopeWorx Production Manager, RopeWorx
★★★★★
"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."
Superfil Products Limited Plant Head, Superfil Products Limited
★★★★★
"We value Meera for their robust machine design and prompt technical support."
SJS Operations Director, SJS
★★★★★
"Meera’s advanced winding technology has supported our quality and productivity goals."
SRF Senior Production Manager, SRF
★★★★★
"The machine performance and production consistency from Meera have been excellent."
Synthetic Group Factory Manager, Synthetic Group
★★★★★
"Meera machines are easy to operate and deliver reliable output every day."
Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited
★★★★★
"With Meera, we have achieved better yarn quality and smoother production flow."
Shakti Production Head, Shakti
★★★★★
"Meera’s twisting solutions have helped us maintain superior product consistency."
Kolorus Technical Manager, Kolorus
★★★★★
"We appreciate Meera’s machine durability and excellent after-sales support."
Mutu Gading Operations Head, Mutu Gading
★★★★★
"The productivity gains we achieved with Meera machines have exceeded expectations."
PNR Plant Manager, PNR
★★★★★
"Meera machines offer outstanding precision for technical yarn applications."
Mehler Technical Director, Mehler
★★★★★
"Meera’s technology has improved both our production quality and operational efficiency."
Maris Production Manager, Maris
★★★★★
"The consistency and reliability of Meera machines make them a trusted partner for us."
Kusumgar Vice President – Manufacturing, Kusumgar
★★★★★
"Meera provided us with a dependable solution tailored to our production requirements."
Ruby Macons Ltd Factory Head, Ruby Macons Ltd
★★★★★
"We are highly satisfied with the smooth operation and quality output from Meera machines."
Kanpur Plastipack Operations Manager, Kanpur Plastipack
★★★★★
"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."
Harmony Technical Head, Harmony
★★★★★
"The machine stability and production performance from Meera have been exceptional."
Fenner Production Director, Fenner
★★★★★
"Meera’s winding technology has supported our efficiency and quality improvement initiatives."
Faze 3 Manufacturing Head, Faze 3
★★★★★
"We trust Meera for precision engineering and consistent machine performance."
Corland Biomedical Technical Manager, Corland Biomedical
★★★★★
"Meera machines have delivered excellent operational reliability for our yarn processes."
Banswara Syntex Plant Head, Banswara Syntex
★★★★★
"The production consistency achieved with Meera machines has been truly impressive."
Bonus Operations Director, Bonus
★★★★★
"Meera’s advanced machinery has helped us improve both quality and productivity."
Dodhia Group Executive Director, Dodhia Group
★★★★★
"Meera is a dependable technology partner with strong machine performance and support."
AYM Syntex Vice President – Operations, AYM Syntex
★★★★★
"Meera’s twisting solutions have consistently delivered efficient and high-quality production."
Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

You might also like

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Get a custom proposal for your facility

Share your requirements — Meera's engineers will return a sized solution and indicative timeline.

Service & Installation Coverage

Branches and installation support across:

India USA Europe Turkey Germany Italy UAE Saudi Arabia Egypt Bangladesh Vietnam Indonesia Thailand Mexico Brazil South Africa Global

Frequently Asked Questions

Which sectors does the Cone to Cone Assembly Winder serve?
The Cone to Cone Assembly Winder is designed for 15 sectors: Yarn Processing and Mill Operations; Carpets, Rugs and Flooring; Sewing, Stitching and Embroidery Threads; Industrial and Technical Textiles; Ropes, Twines and Packaging; Fishing, Marine and Aquaculture; Automotive, Aerospace and Transport Reinforcement; Apparel and Fashion Textiles; Hosiery, Activewear and Stretch Garments; Rubber, Hose and Belt Reinforcement; Home Furnishings and Upholstery; Geotextiles and Infrastructure; Medical and Healthcare Textiles; Artificial Turf and Outdoor Landscaping; and Safety, Protection and Defence.
What materials can the Cone to Cone Assembly Winder process?
The Cone to Cone Assembly Winder handles 68 materials across four fiber families: Synthetic Polymers (including polyester, PP, PA, acrylic, and nylon), Yarn Constructions (including FDY, DTY, BCF, and filament yarns), High-Performance Fibers, and Natural Fibers (including cotton and wool). It is also well suited to blended yarns combining any of these fiber types.
Is the Cone to Cone Assembly Winder suitable for carpet yarn rewinding before dyeing?
Yes. The Cone to Cone Assembly Winder is explicitly designed for carpet, rug, and weaving applications and covers the 150 to 6000 denier range that encompasses BCF and heavy-count carpet yarns. Its dyeing and rewinding function prepares uniform, knot-less packages ready for the dye-house, making it a direct fit for carpet manufacturers. See the Carpets, Rugs and Flooring sector page for further application detail.

Need a custom solution for your facility?

Meera designs custom systems for clients across India. Tell us your requirements for a tailored proposal.

Request a Custom Quote

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder
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