Cone to Cone Assembly Winder

Cone to Cone Assembly Winder

Cone to Cone Assembly Winder

Cone to Cone Assembly Winder

Revolutionary Individual Motor Drive Technology

Patented cone-to-cone assembly winding technology that saves 40% in energy costs, doubles production rates, and reduces space requirements by 40% compared to conventional shaft-driven winders.

150-6000

150-6000

Denier Range

Denier Range

750 MPM

750 MPM

750 MPM

RPM / MPM

Yarns

Yarns

Yarns

Cotton, Polyester, PP, PA, Acrylic, Viscose, Wool, Blended Yarns

Cotton, Polyester, PP, PA, Acrylic, Viscose, Wool, Blended Yarns

Applications

Applications

Applications

Carpet, Weaving, Technical Textiles

150-6000

Denier Range

750 MPM

RPM / MPM

Yarns

Cotton, Polyester, PP, PA, Acrylic, Viscose, Wool, Blended Yarns

Applications

Carpet, Weaving, Technical Textiles

What is Cone to Cone Assembly Winding Technology?

Cone to Cone Assembly Winding Technology is an advanced textile process that combines multiple strands of yarn into a single cone package, ready for the next stage of production. This method not only increases yarn denier but also delivers precise control over ply, strength, and package size—making it especially valuable in cotton yarn doubling, where two or more strands are combined for improved strength, uniformity, and performance.

Our Meera Assembly Winder is designed to handle a wide range of yarn types—cotton, polyester, viscose, wool, acrylic, silk, and various blends—making it a versatile choice for mills producing everything from fine apparel yarns to robust industrial threads. Combined with our advanced creel systems—including active and reserve ply creels for continuous yarn flow—manufacturers can achieve up to 30% higher production without interruptions. With a versatile ply system supporting 24 plies and more, the Meera Assembly Winder offers unmatched flexibility for creating multi-ply yarns with consistent quality. This is particularly beneficial in cotton yarn doubling, where maintaining perfect ply alignment, balanced twist, and even tension is critical.

Intelligent features such as washer tensioners, optional ply sensors, and precise yarn speed control safeguard yarn integrity and reduce downtime. By enabling stronger, thicker yarn creation and customizable cone sizes for downstream machinery, this technology ensures seamless integration into any production line. With its motor-driven drums, digital counters, and accurate length monitoring, our Cone to Cone Assembly Winding solutions deliver speed, consistency, and maximum efficiency—helping textile manufacturers stay ahead in today’s competitive market.

Advanced Individual Motor Drive System

Eliminates Mechanical Complexity for Maximum Reliability

Each winding position operates independently with its own 250W motor, removing traditional mechanical transmission components like gearboxes, belts, and drive shafts that cause vibration and require frequent maintenance.

Intelligent Quality Monitoring

Optical Sensors Ensure Zero-Defect Package Formation


Integrated optical yarn break detection system with heavy-duty cutters automatically stops individual positions upon yarn breakage, preventing defective packages while maintaining continuous operation on remaining positions for uninterrupted production flow.

Precision Parameter Control

Real-Time Process Optimization for Consistent Output

Advanced control systems monitor and adjust count, yarn type, speed, and preset length parameters in real-time, enabling precise customization for different yarn characteristics while maintaining optimal tension through washer tension devices.

Cone to Cone Assembly Winder Smart Technology Features

SmartPower

Energy-efficient individual motor drive system reduces power consumption by 40% while eliminating mechanical transmission losses and maintenance requirements.

Individual 250W motor per drum
Optimized power distribution
Reduced electrical load
Energy monitoring capabilities

SmartOutput

Maximizes production efficiency with speeds up to 750 MPM and consistent quality output for enhanced manufacturing productivity.

Double production rates vs. conventional systems
Knotless package formation
Automated package density control
Preset length monitoring

SmartUser

Operator-friendly design with intuitive controls and ergonomic features for enhanced user experience and reduced training requirements.

Single operator control
Parameter preset capabilities
Optical yarn break detection
Heavy-duty cutter integration

CW

Model Available

CW-150, CW-200, CW-250

Ply

1 Ply → 1 Ply

Application

Rewinding

Yarn Speed

300 - 750 meters per min

Frame

Single Deck or Double-Sided Deck

Yarn Type

Polyester, Cotton, Woollen or any Blended yarn.

Parameter Setting

Count, Yarn type, Yarn speed, Preset length of yarn

Control Device

Inverter control

Tension Device

Washer tensior

Traverse Type

Anodized aluminum grooved drum

Yarn Break Handling

Ply Sensor

Length Control

Individual Length Counting

CW

Model Available

CW-150, CW-200, CW-250

Ply

1 Ply → 1 Ply

Application

Rewinding

Yarn Speed

300 - 750 meters per min

Frame

Single Deck or Double-Sided Deck

Yarn Type

Polyester, Cotton, Woollen or any Blended yarn.

Parameter Setting

Count, Yarn type, Yarn speed, Preset length of yarn

Control Device

Inverter control

Tension Device

Washer tensior

Traverse Type

Anodized aluminum grooved drum

Length Control

Individual Length Counting

CW

Model Available

CW-150, CW-200, CW-250

Ply

1 Ply → 1 Ply

Application

Rewinding

Yarn Speed

300 - 750 meters per min

Frame

Single Deck or Double-Sided Deck

Yarn Type

Polyester, Cotton, Woollen or any Blended yarn.

Parameter Setting

Count, Yarn type, Yarn speed, Preset length of yarn

Control Device

Inverter control

Tension Device

Washer tensior

Traverse Type

Anodized aluminum grooved drum

Length Control

Individual Length Counting

CW

Model Available

CW-150, CW-200, CW-250

Ply

1 Ply → 1 Ply

Application

Rewinding

Yarn Speed

300 - 750 meters per min

Frame

Single Deck or Double-Sided Deck

Yarn Type

Polyester, Cotton, Woollen or any Blended yarn.

Parameter Setting

Count, Yarn type, Yarn speed, Preset length of yarn

Control Device

Inverter control

Tension Device

Washer tensior

Traverse Type

Anodized aluminum grooved drum

Yarn Break Handling

Ply Sensor

Length Control

Individual Length Counting

AW

AW

AW

AW

AWC

AWC

AWC

AWC

Why Choose Assembly Winding on MEERA Systems?

Why Choose Assembly Winding on MEERA Systems?

Superior Cost Efficiency

Individual motor drive technology reduces overall operational costs by up to 40% through eliminated mechanical maintenance, reduced power consumption, and doubled production rates compared to conventional shaft-driven systems.

Enhanced Quality Control

Optical yarn break detection with heavy-duty cutters ensures consistent package quality while washer tension devices maintain uniform yarn tension throughout the winding process for superior end-product characteristics.

Operational Excellence

Single operator control manages entire systems while individual spindle driving eliminates mechanical complexity and reduces maintenance requirements, resulting in maximum uptime and productivity.

Advanced Parameter Control

Comprehensive monitoring of count, yarn type, yarn speed, and preset length capabilities provides precise control over the assembly process with real-time adjustments for optimal performance.

Space Optimization

Compact design reduces space requirements by 40% compared to conventional systems while maintaining superior output capacity through efficient layout and individual motor positioning.

Maintenance Advantages

Individual motor driven drums eliminate mechanical transmission components, reducing maintenance requirements and associated downtime while ensuring consistent performance across all positions.

Explore Our Machines in Action

Explore Our Machines in Action

Why Buying from MEERA Guarantees Peace of Mind

Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support

Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support
Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support
Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support
Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support

Cone to Cone Assembly Winder FAQs

1. What yarn counts and types can the assembly winder handle?

1. What yarn counts and types can the assembly winder handle?

1. What yarn counts and types can the assembly winder handle?

1. What yarn counts and types can the assembly winder handle?

2. How does individual motor drive technology improve efficiency?

2. How does individual motor drive technology improve efficiency?

2. How does individual motor drive technology improve efficiency?

2. How does individual motor drive technology improve efficiency?

3. What are the maintenance requirements for the assembly winder?

3. What are the maintenance requirements for the assembly winder?

3. What are the maintenance requirements for the assembly winder?

3. What are the maintenance requirements for the assembly winder?

4. Can the machine handle different package sizes and configurations?

4. Can the machine handle different package sizes and configurations?

4. Can the machine handle different package sizes and configurations?

4. Can the machine handle different package sizes and configurations?

5. What quality control features are included?

5. What quality control features are included?

5. What quality control features are included?

5. What quality control features are included?

6. How does the machine integrate with existing production lines?

6. How does the machine integrate with existing production lines?

6. How does the machine integrate with existing production lines?

6. How does the machine integrate with existing production lines?

7. What training and support is provided?

7. What training and support is provided?

7. What training and support is provided?

7. What training and support is provided?

8. What optional equipment is available?

8. What optional equipment is available?

8. What optional equipment is available?

8. What optional equipment is available?

Contact Information

Meera Industries Limited

2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA

+91 261 23 99 114, +91 987 95 97 041

sales@meeraind.com

www.meeraind.com

Meera Industries USA, LLC

209, Swathmore Ave, High Point, NC, USA 27263

+1 (336) 906 - 7570

steve@meeraind.com

www.meeraind.com

Transform Your Yarn Processing Today

Transform Your Yarn Processing Today

Contact our technical specialists for customized solutions that match your specific production requirements and facility constraints. Our experienced team provides comprehensive consultation to optimize your yarn processing operations.

Contact our technical specialists for customized solutions that match your specific production requirements and facility constraints. Our experienced team provides comprehensive consultation to optimize your yarn processing operations.