Carpet Yarns Cabling / Twisting Machines
Redefining carpet yarn twisting, MEERA’s Carpet Cablers set new benchmarks in quality and efficiency. With advanced Direct Cabler and Two-for-One Twister technology, they deliver precision, energy savings, and versatile spindle drive options for Highbulk, BCF, and Staple Yarns.
What is Direct Cabling Technology?
Direct Cabling is an innovative single-stage process used to create multifold torque-balanced filament yarns. In this method, two yarns are wrapped around each other without imparting twist to the individual yarns. This technology is primarily utilized in the production of BCF (Bulked Continuous Filament) Carpet Yarns, offering benefits such as excellent covering capacity and significantly higher productivity.
MEERA showcases its technological prowess in the carpet industry through its specialized cabler twisters, including the CT Series Carpet Cablers and the C Series.
The CT Series machines are engineered as Direct Cablers / Two-For-One Twisters, suitable for a wide range of yarn types including BCF and Staple Carpet Yarns. They feature the advanced Individual Spindle Tape Drive System, delivering exceptional reliability, precisely synchronized spindle motion, energy efficiency, higher speeds, and consistent performance. These attributes make them ideal for producing high-quality, energy-efficient twisting solutions that align with international standards.
For customers seeking a cost-effective solution, the C Series offers a robust alternative with its Tangential Belt System—an economy model optimized for Highbulk yarns. Designed with practicality and performance in mind, the C Series provides reliable and efficient operation while maintaining MEERA’s standards for quality and productivity.
Together, MEERA’s CT and C Series machines deliver versatile, future-ready solutions tailored for the carpet yarn industry’s evolving needs.
Individual Spindle Tape Drive
Ensures synchronized performance while automatically stopping only affected spindles during yarn breaks, preventing quality issues. Minimizes waste and downtime, delivering consistent output with higher reliability.
Advanced Pneumatic Automation Suite
Comprehensive air-assisted operation system featuring automatic threading, yarn break detection, and package handling that reduces operator workload and significantly improves production efficiency.
Convertible Dual-Process Architecture
Versatile hollow-shaft design enabling seamless conversion between direct cabling and Two-For-One twisting operations without requiring separate machinery investments or extensive reconfiguration.
SmartPower
Hysteresis brake technology for optimal tension control
Variable frequency drives for precise speed management
Energy-saving spindle design with multiple pot size options
Low power consumption due to single yarn balloon configuration
SmartOutput
Knotless packages up to 12kg capacity
Automatic spindle stop for individual yarn breaks
Mechanical traverse with anti-patterning technology
Four-bar heavy cradle design for uniform package density
SmartUser
Touch panel for parameter adjustment and article library storage
Air threading system reduces operating time significantly
Package conveyor belt for lateral removal of finished packages
Emergency stop and comprehensive safety coverage systems
Revolutionary Individual Spindle Control
Our patented Individual Spindle Tape Drive System provides unprecedented control with automatic spindle shutdown during yarn breaks, preventing waste and maintaining production quality. Each spindle operates independently while maintaining perfect synchronization across all positions.
Exceptional Energy Efficiency
Achieve up to 40% energy savings compared to conventional twisting systems through optimized spindle design, variable frequency drives, and intelligent power management. Our hysteresis brake technology and low-power spindle configuration deliver outstanding cost-performance ratios.
Superior Package Quality
Produce knotless packages up to 12kg with uniform density through our four-bar heavy cradle design and mechanical traverse system with anti-patterning technology. Packages maintain consistent quality from start to finish with minimal operator intervention.
Proven Cost Savings
Overall savings in machine cost, labor cost, and power consumption by 50% compared to traditional systems. Reduced maintenance requirements through individual motor-driven spindles and vibration-absorbent design with protection rails.
Statically and dynamically balanced spindle rotors with reserve discs and anti-wrap collars prevent yarn wraps and ensure continuous operation. Pneumatic yarn break detection with individual visible signals maintains production efficiency.
Why Buying from MEERA Guarantees Peace of Mind
Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support
Cabler/ Twister Series FAQs
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com