Cabler/ Twister

Cabler/ Twister

Cabler/ Twister

Cabler/ Twister

Carpet Yarns Cabling / Twisting Machines

Redefining carpet yarn twisting, MEERA’s Carpet Cablers set new benchmarks in quality and efficiency. With advanced Direct Cabler and Two-for-One Twister technology, they deliver precision, energy savings, and versatile spindle drive options for Highbulk, BCF, and Staple Yarns.

CT-240

Engineered for Superior Carpet Yarn Quality.

CT-240

Engineered for Superior Carpet Yarn Quality.

CT-240

Engineered for Superior Carpet Yarn Quality.

CT-240

Engineered for Superior Carpet Yarn Quality.

600-12,000

Denier Range

Denier Range

Materials

Materials

Materials

PES, PP, PA, BCF, Acrylic,

8000/120

RPM & MPM

RPM & MPM

Applications

Applications

Applications

BCF, High Bulk Yarns

600-12,000

Denier Range

Materials

PES, PP, PA, BCF, Acrylic,

8000/120

RPM & MPM

Applications

BCF, High Bulk Yarns

What is Direct Cabling Technology?

Direct Cabling is an innovative single-stage process used to create multifold torque-balanced filament yarns. In this method, two yarns are wrapped around each other without imparting twist to the individual yarns. This technology is primarily utilized in the production of BCF (Bulked Continuous Filament) Carpet Yarns, offering benefits such as excellent covering capacity and significantly higher productivity.

MEERA showcases its technological prowess in the carpet industry through its specialized cabler twisters, including the CT Series Carpet Cablers and the C Series.

The CT Series machines are engineered as Direct Cablers / Two-For-One Twisters, suitable for a wide range of yarn types including BCF and Staple Carpet Yarns. They feature the advanced Individual Spindle Tape Drive System, delivering exceptional reliability, precisely synchronized spindle motion, energy efficiency, higher speeds, and consistent performance. These attributes make them ideal for producing high-quality, energy-efficient twisting solutions that align with international standards.

For customers seeking a cost-effective solution, the C Series offers a robust alternative with its Tangential Belt System—an economy model optimized for Highbulk yarns. Designed with practicality and performance in mind, the C Series provides reliable and efficient operation while maintaining MEERA’s standards for quality and productivity.

Together, MEERA’s CT and C Series machines deliver versatile, future-ready solutions tailored for the carpet yarn industry’s evolving needs.

Individual Spindle Tape Drive

Ensures synchronized performance while automatically stopping only affected spindles during yarn breaks, preventing quality issues. Minimizes waste and downtime, delivering consistent output with higher reliability.

Advanced Pneumatic Automation Suite

Comprehensive air-assisted operation system featuring automatic threading, yarn break detection, and package handling that reduces operator workload and significantly improves production efficiency.

Convertible Dual-Process Architecture

Versatile hollow-shaft design enabling seamless conversion between direct cabling and Two-For-One twisting operations without requiring separate machinery investments or extensive reconfiguration.

Cabler/Twister Smart Technology Features

Cabler/Twister Smart Technology Features

Cabler/Twister Smart Technology Features

Cabler/Twister Smart Technology Features

SmartPower

Revolutionary Individual Spindle Tape Drive System reduces energy consumption by up to 40% compared to conventional systems. Each spindle operates independently with precision inverter control, eliminating power waste and ensuring synchronized operation across all positions.

Revolutionary Individual Spindle Tape Drive System reduces energy consumption by up to 40% compared to conventional systems. Each spindle operates independently with precision inverter control, eliminating power waste and ensuring synchronized operation across all positions.

Hysteresis brake technology for optimal tension control
Variable frequency drives for precise speed management
Energy-saving spindle design with multiple pot size options
Low power consumption due to single yarn balloon configuration

SmartOutput

Delivers exceptional production capabilities with delivery speeds up to 120 meters per minute and spindle speeds reaching 8000 RPM. Our modular design reduces setup times while ensuring consistent, high-quality output for carpet and industrial thread applications.

Delivers exceptional production capabilities with delivery speeds up to 120 meters per minute and spindle speeds reaching 8000 RPM. Our modular design reduces setup times while ensuring consistent, high-quality output for carpet and industrial thread applications.

Knotless packages up to 12kg capacity
Automatic spindle stop for individual yarn breaks
Mechanical traverse with anti-patterning technology
Four-bar heavy cradle design for uniform package density

SmartUser

Ergonomically designed with touch panel controls, pneumatic air threading system, and comprehensive safety features. Operators benefit from reduced physical strain, simplified controls, and enhanced productivity through intelligent automation.

Ergonomically designed with touch panel controls, pneumatic air threading system, and comprehensive safety features. Operators benefit from reduced physical strain, simplified controls, and enhanced productivity through intelligent automation.

Touch panel for parameter adjustment and article library storage
Air threading system reduces operating time significantly
Package conveyor belt for lateral removal of finished packages
Emergency stop and comprehensive safety coverage systems

Available Product Series

CT Series

C Series

CT Series

The CT Series represents Meera's latest innovation in carpet yarn production, featuring our patented Individual Spindle Tape Drive System. This advanced series delivers unprecedented energy efficiency, operational flexibility, and production quality for modern carpet yarn manufacturing facilities requiring maximum productivity with minimal environmental impact. Engineered with fully inverter control drive technology, the CT Series generates yarn take-up speeds up to 8000 RPM and delivery speeds up to 120 m/min. The individual spindle control allows automatic shutdown during yarn breaks while maintaining synchronized operation across all positions, resulting in 40% energy savings and 50% overall cost reduction compared to conventional systems.

Driving

Individual Spindle Tape Drive

Max Spindle

176

Denier Range

600/2 - 4200/2

Max Package Weight

8-12kg knotless packages

Max Input Package OD (mm)

260, 280, 300, 330

Applications

BCF carpet yarns, bathmat yarns, textured synthetic fibers, premium carpet backing threads, high-volume carpet yarn production

Available Product Series

CT Series

C Series

CT Series

The CT Series represents Meera's latest innovation in carpet yarn production, featuring our patented Individual Spindle Tape Drive System. This advanced series delivers unprecedented energy efficiency, operational flexibility, and production quality for modern carpet yarn manufacturing facilities requiring maximum productivity with minimal environmental impact. Engineered with fully inverter control drive technology, the CT Series generates yarn take-up speeds up to 8000 RPM and delivery speeds up to 120 m/min. The individual spindle control allows automatic shutdown during yarn breaks while maintaining synchronized operation across all positions, resulting in 40% energy savings and 50% overall cost reduction compared to conventional systems.

Driving

Individual Spindle Tape Drive

Max Spindle

176

Denier Range

600/2 - 4200/2

Max Package Weight

8-12kg knotless packages

Max Input Package OD (mm)

260, 280, 300, 330

Applications

BCF carpet yarns, bathmat yarns, textured synthetic fibers, premium carpet backing threads, high-volume carpet yarn production

Available Product Series

CT Series

C Series

CT Series

The CT Series represents Meera's latest innovation in carpet yarn production, featuring our patented Individual Spindle Tape Drive System. This advanced series delivers unprecedented energy efficiency, operational flexibility, and production quality for modern carpet yarn manufacturing facilities requiring maximum productivity with minimal environmental impact. Engineered with fully inverter control drive technology, the CT Series generates yarn take-up speeds up to 8000 RPM and delivery speeds up to 120 m/min. The individual spindle control allows automatic shutdown during yarn breaks while maintaining synchronized operation across all positions, resulting in 40% energy savings and 50% overall cost reduction compared to conventional systems.

Driving

Individual Spindle Tape Drive

Max Spindle

176

Denier Range

600/2 - 4200/2

Max Package Weight

8-12kg knotless packages

Max Input Package OD (mm)

260, 280, 300, 330

Applications

BCF carpet yarns, bathmat yarns, textured synthetic fibers, premium carpet backing threads, high-volume carpet yarn production

Available Product Series

CT Series

C Series

CT Series

The CT Series represents Meera's latest innovation in carpet yarn production, featuring our patented Individual Spindle Tape Drive System. This advanced series delivers unprecedented energy efficiency, operational flexibility, and production quality for modern carpet yarn manufacturing facilities requiring maximum productivity with minimal environmental impact. Engineered with fully inverter control drive technology, the CT Series generates yarn take-up speeds up to 8000 RPM and delivery speeds up to 120 m/min. The individual spindle control allows automatic shutdown during yarn breaks while maintaining synchronized operation across all positions, resulting in 40% energy savings and 50% overall cost reduction compared to conventional systems.

Driving

Individual Spindle Tape Drive

Max Spindle

176

Denier Range

600/2 - 4200/2

Max Package Weight

8-12kg knotless packages

Max Input Package OD (mm)

260, 280, 300, 330

Applications

BCF carpet yarns, bathmat yarns, textured synthetic fibers, premium carpet backing threads, high-volume carpet yarn production

Why Choose Direct Cabling on Meera Cabler/Twister?

Why Choose Direct Cabling on Meera Cabler/Twister?

Revolutionary Individual Spindle Control

Our patented Individual Spindle Tape Drive System provides unprecedented control with automatic spindle shutdown during yarn breaks, preventing waste and maintaining production quality. Each spindle operates independently while maintaining perfect synchronization across all positions.

Exceptional Energy Efficiency

Achieve up to 40% energy savings compared to conventional twisting systems through optimized spindle design, variable frequency drives, and intelligent power management. Our hysteresis brake technology and low-power spindle configuration deliver outstanding cost-performance ratios.

Unmatched Operational Flexibility

Seamlessly convert between direct cabling and Two-For-One twisting operations using our hollow-shaft spindle design. Process denier ranges from 600/2 to 4800 with quick changeover capabilities and modular section design for reduced setup times.

Superior Package Quality

Produce knotless packages up to 12kg with uniform density through our four-bar heavy cradle design and mechanical traverse system with anti-patterning technology. Packages maintain consistent quality from start to finish with minimal operator intervention.

Proven Cost Savings

Overall savings in machine cost, labor cost, and power consumption by 50% compared to traditional systems. Reduced maintenance requirements through individual motor-driven spindles and vibration-absorbent design with protection rails.

World-Class Reliability
Enhanced Production Quality
Enhanced Production Quality

Statically and dynamically balanced spindle rotors with reserve discs and anti-wrap collars prevent yarn wraps and ensure continuous operation. Pneumatic yarn break detection with individual visible signals maintains production efficiency.

Explore Our Machines in Action

Explore Our Machines in Action

Why Buying from MEERA Guarantees Peace of Mind

Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support

Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support
Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support
Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support
Initial Inquiry & Consultation

Our experts assess your facility and validate machine compatibility with your production setup.

Technical Assessment & Validation
Detailed Planning & Pre-Production
Professional Installation & Setup
Comprehensive Training Program
Lifetime Technical Support

Cabler/ Twister Series FAQs

1. What denier ranges can the Cabler/Twister handle?

1. What denier ranges can the Cabler/Twister handle?

1. What denier ranges can the Cabler/Twister handle?

1. What denier ranges can the Cabler/Twister handle?

2. How does the Individual Spindle Tape Drive System improve efficiency?

2. How does the Individual Spindle Tape Drive System improve efficiency?

2. How does the Individual Spindle Tape Drive System improve efficiency?

2. How does the Individual Spindle Tape Drive System improve efficiency?

3. Can the machine convert between direct cabling and twisting operations?

3. Can the machine convert between direct cabling and twisting operations?

3. Can the machine convert between direct cabling and twisting operations?

3. Can the machine convert between direct cabling and twisting operations?

4. What maintenance requirements should we expect?

4. What maintenance requirements should we expect?

4. What maintenance requirements should we expect?

4. What maintenance requirements should we expect?

5. How does the air threading system work?

5. How does the air threading system work?

5. How does the air threading system work?

5. How does the air threading system work?

6. What package weights and sizes can be achieved?

6. What package weights and sizes can be achieved?

6. What package weights and sizes can be achieved?

6. What package weights and sizes can be achieved?

7. What training and support do you provide?

7. What training and support do you provide?

7. What training and support do you provide?

7. What training and support do you provide?

8. How do energy costs compare to conventional systems?

8. How do energy costs compare to conventional systems?

8. How do energy costs compare to conventional systems?

8. How do energy costs compare to conventional systems?

9. What certifications and quality standards do you maintain?

9. What certifications and quality standards do you maintain?

9. What certifications and quality standards do you maintain?

9. What certifications and quality standards do you maintain?

10. Can you handle custom specifications for special applications?

10. Can you handle custom specifications for special applications?

10. Can you handle custom specifications for special applications?

10. Can you handle custom specifications for special applications?

Contact Information

Meera Industries Limited

2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA

+91 261 23 99 114, +91 987 95 97 041

sales@meeraind.com

www.meeraind.com

Meera Industries USA, LLC

209, Swathmore Ave, High Point, NC, USA 27263

+1 (336) 906 - 7570

steve@meeraind.com

www.meeraind.com

Transform Your Carpet Yarn Production with Proven Technology

Transform Your Carpet Yarn Production with Proven Technology

Ready to revolutionize your manufacturing efficiency with Meera's industry-leading Cabler/Twister technology? Our expert team provides comprehensive consultation to optimize your specific production requirements and deliver measurable results.

Ready to revolutionize your manufacturing efficiency with Meera's industry-leading Cabler/Twister technology? Our expert team provides comprehensive consultation to optimize your specific production requirements and deliver measurable results.