Continuous Bulking & Heat Setting Technology
India’s First Continuous Bulking & Heat Setting Machine – Trusted by 90% of the Market.
Delivering supersoft, high-bulk carpet yarns with unmatched efficiency and consistency.
What is MEERA BAH Continuous Bulking & Heat Setting Technology?
MeeraBAH is proudly India’s first indigenously built continuous bulking and heat setting machine, commanding more than 90% share of the Indian high-bulk carpet yarn market. Designed specifically for carpet yarn manufacturing, it delivers unmatched performance, consistency, and value.
Capable of processing polyester, polypropylene, polyamide, PET, acrylic, and wool fibers, MeeraBAH produces supersoft, high-bulk yarns that meet the demanding standards of premium carpets and bathmats.
Unlike conventional multi-step bulking processes that increase energy consumption and risk quality variations, MeeraBAH combines pre-steaming, climate control, normalization, and take-up winding into one continuous, streamlined operation—simplifying workflow and improving efficiency.
Advanced super-heated steam technology and precision temperature control ensure uniform yarn treatment while achieving some of the lowest per-kilogram operating and capital costs in its category.
Continuous Bulking & Heat Setting
The MeeraBAH is an online continuous bulking and heat setting machine utilizing Super Heated Steam Technology for the lowest per kg operational and capital cost and energy consumption. It produces super soft quality and a durable bulky effect for diverse carpet yarns, boasting a maximum production of 6-7 tons/day and 400 m/min yarn speed.
Lowest Per KG Cost
The MeeraBAH machine is engineered to provide the lowest per kilogram operational and capital cost, setting a new benchmark for cost efficiency in yarn processing. This is further supported by its design, which ensures the lowest energy and steam consumption compared to peers, contributing to significant savings for manufacturers.
Advanced Technology & Superior Quality Output
The MeeraBAH machine utilizes Super Heated Steam Technology and is PLC Controlled Fully Automated. These technological features contribute to its ability to produce a super soft quality and a durable heat and bulky effect with no flame rejection. Its pre-steamer and climate chamber also provide special perforations for uniform air flow and precise temperature control, ensuring consistent yarn quality
SmartPower
Advanced steam management system reduces energy consumption by 60% compared to traditional methods.
Super-heated steam technology
Precision temperature monitoring (110-200°C)
Automated steam regulation system
Energy recovery mechanisms
SmartOutput
Continuous processing delivers consistent high-bulk yarn with superior quality characteristics.
Maximum 400 m/min yarn speed capability
6-7 tons daily production capacity
Zero flame rejection rate
Uniform yarn bulking across all deniers
SmartUser
Fully automated PLC-controlled system ensures smooth operation with minimal manual intervention.
Touch panel control interface
3-operator shift requirement only
Automated yarn breakage detection
Easy threading and maintenance access
Seamless Process
The yarn travels through every stage—bulking, heat setting, cooling, and winding—without a single stop. This uninterrupted flow ensures uniform quality and eliminates inconsistencies that often occur in step-by-step processing.
Smart Handling
Dual-path trolley creels, advanced tension control, and yarn breakage detection maintain smooth, reliable feeding. These features minimize downtime, keeping production at peak efficiency while reducing operator intervention.
Precise Heat Setting
A pre-steamer and climate-controlled chamber ensure perfect softness and bulk in the yarn. With a controlled heat range of 110–200°C and uniform airflow, every yarn package gets the same stable, repeatable treatment.
Superior Quality
Normalizing and splitting zones regulate yarn tension, optimize cooling, and separate bundles smoothly. This results in well-balanced, tufting-ready yarn packages with enhanced durability and consistent bulk quality.
High-Speed Output
The system handles different deniers and colors at the same time, reaching speeds up to 400 m/min and production of 6–7 tons per day. It provides the flexibility to meet varied market demands quickly and efficiently.
Easy Operation
Intuitive touch panel allows operators to control speed, temperature, and cycle settings with ease. Real-time monitoring and simple adjustments reduce complexity and make operation stress-free for any skill level.
Why Buying from MEERA Guarantees Peace of Mind
Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support
MeeraBAH FAQs
Contact Information
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com