One Step S/Z Twisting Technology
Patented one-step twisting, plying, & reverse twisting system that saves up to 40% in energy, manpower, & wastage.
What is TPRS?
TPRS Technology pioneered by MEERA (Patent Pending) is a One Step Twine Twister / Ply and Cable Twister (S/Z) for making any type of Stitch Thread, Industrial Thread, Sewing Thread for Multifilament, Staple, and Tape Yarns. Traditionally Manufacturing Twine normally takes 3 steps but now it is possible to produced in just One Step. TPRS Twister produces large-size knot less packages. High on productivity TPRS Technology also offers the best quality for smooth working on sewing machines.
One-Step S/Z Twisting Technology
he TPRS Twister is highlighted as the "World's First One Step S/Z Twister For Industrial Yarns". This innovative technology, patented by MEERA, consolidates the traditional two or three-step process of producing S/Z twisted yarn into a single, online process. For coarser deniers, it can even directly use packages from spinning as a feed, eliminating the rewinding step entirely.
Significant Cost and Efficiency Savings
Adopting TPRS technology leads to substantial savings across various areas. Compared to traditional methods, it offers savings of up to 40% in space, 33% in labor, 50% in wastage, and 40% in overall costing. This reduction in steps and processes directly contributes to increased productivity.
High Quality and Knotless Yarn Production
The TPRS Twister produces high-quality yarns with no "screw effect" due to imparting both S and Z twists in a single yarn path. Additionally, it produces large-size knotless packages (up to 1.5 Kg for TPRS-19, 5 Kg for TPRS-25, and 12 Kg for TPRS-50). This enhances post-processing efficiency by reducing interruptions in subsequent applications like sewing or weaving.
SmartPower
Intelligent motor controls and energy-efficient design deliver up to 40% power savings while maintaining high performance for heavy twines up to 24000 denier.
Individual spindles for efficiency
Reduced power per spindle
Optimized power delivery
SmartOutput
Engineered for maximum production through real-time monitoring and precise control systems that minimize downtime and optimize package quality.
Real-time analytics via HMI
Large, knotless packages
Position-based start/stop control
SmartUser
Intuitive operation designed for operator comfort with smart automation features that simplify daily production management.
Touch Panel HMI
Consistent quality management
Yarn sensors with auto lift
One-Step Efficiency
TPRS technology revolutionizes yarn twisting by consolidating traditional 2- or 3-step S/Z twisting processes into a single, online operation. For coarser deniers, packages can even be directly fed from spinning, eliminating the rewinding step entirely.
Major Cost Savings
Adopting TPRS machines leads to substantial economic benefits, including savings of up to 40% in space, 33% in labor, 50% in wastage, and 40% in overall costing compared to traditional methods. These efficiencies stem from reduced processing steps and lower power consumption
Large Knotless Packages
The TPRS twisters are designed to produce large-size, knotless packages, significantly enhancing post-processing efficiency. For example, the TPRS-19 can produce packages up to 1.5 Kg (or 3 Kg in some cases), the TPRS-25 up to 5 Kg, and the TPRS-50/TPRX-50 up to 12 Kg or 15 Kg.
World-First Innovation
TPRS technology is acclaimed as the "World's First One Step S/Z Twister For Industrial Yarns," a patented innovation pioneered by MEERA Industries Limited after years of research starting in 2010. This disruptive technology challenges the fundamental way of manufacturing S/Z twisted yarn, positioning existing 2-step processes to become obsolete.
Screw-Free Yarn Quality
Since S & Z twists are applied in a single yarn path, there's no screwing effect on the yarn, resulting in high-quality, high-performance stitching yarns that run smoothly on sewing machines at high speeds without breakages.
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TPRS Twisting Technology FAQs
Contact Information
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com