TFO Twisters for High TPM Filaments Yarns
High-speed, high-twist TFO twister for filament yarns (≈30–300 denier), ideal for premium, soft-feel garment and weaving applications needing fine denier and high TPM.
What is High-Twist, High-Speed TFO Technology?
Two-for-One (TFO) twisting inserts two twists per spindle revolution, enabling fine-denier filament yarns (≈30–300 denier) to reach high TPM at speed while keeping tension stable and package build uniform—ideal for soft-hand, low-GSM garment and weaving applications.
Applications: Apparel & fashion fabrics (soft-touch shirting, women’s wear, scarves), lightweight dress materials, sports/athleisure, fine upholstery & lining, and specialty threads in polyester/nylon/viscose—S or Z twist.
Key machine features (highlights):
Up to ~18,000 RPM spindles; model-dependent 200–3,500 TPM; yarn speed up to ~100 m/min.
Tangential belt drive, optimized high-speed spindle, anti-patterning with bi-conical traverse for dense, even packages.
Flexible take-up: aluminium cylinder or paper-tube; knotless packages up to ~2.0 kg.
Robust yarn path: rust-resistant parts, ceramic over-feed, cradle pressure control; electronic droppers.
MEERA’s manufacturing prowess (High-Speed TFO). MEERA builds its TFOs around in-house engineered, plasma-coated spindles and a precision gearbox designed for longevity and low energy loss. The lineup (e.g., 70A/70B/90L/90B/120L) covers varied deniers, speeds, and package formats, backed by configurable sections, easy external adjustments, and dependable service—delivering consistent twist quality at industrial scale.
Patented Plasma-Coated Spindle Technology
MEERA's proprietary in-house plasma coating process creates ultra-smooth spindle surfaces that dramatically reduce friction and heat generation. This advanced metallurgical treatment extends spindle life beyond 15 years while maintaining precision balance at maximum operating speeds, ensuring consistent twist quality and reducing replacement costs.
Intelligent Dual Take-up System
Revolutionary interchangeable take-up technology featuring both aluminum cylinders and paper tubes on the same machine. Aluminum cylinders provide flanged geometry for superior wet/dry heat setting, while paper tubes offer economic flexibility. Operators can switch systems without machine reconfiguration, optimizing package formation for specific downstream requirements.
Advanced Anti-Patterning Traverse Control
Sophisticated traverse mechanism with ceramic-toothed overfeed system eliminates pattern formation while ensuring uniform yarn distribution. The biconical design creates consistent package density from core to surface, preventing unwinding issues and yarn breaks during high-speed weaving operations, resulting in superior fabric quality.
SmartPower
Revolutionary plasma-coated spindle design reduces power consumption by up to 40% compared to conventional twisters. In-house Japanese manufacturing ensures premium quality with extended operational life exceeding 15 years.
Oil-bath gearbox continuous lubrication
Optimized high-speed spindle geometry
Tangential belt drive system
Advanced motor pulley configurations
SmartOutput
Dual take-up system maximizes production flexibility while ensuring superior package quality. Achieve knotless packages up to 2.0 kg with consistent density and perfect heat-setting preparation.
Aluminum cylinder and paper tube options
Anti-patterning biconical traverse system
Ceramic-toothed overfeed mechanism
Electronic dropper sensor monitoring
SmartUser
Ergonomically designed controls and maintenance-free operations reduce labor requirements while improving operational efficiency. Centralized monitoring systems provide real-time production insights.
Conventionally located adjustment features
Central yarn breakage indication
Inverter-controlled TPM changing
Rust-free metallurgy components
Filament Yarn Twister Series
FW Series
MEERA's flagship TFO twister delivers exceptional performance for high-twist filament yarn production with speeds up to 18,000 RPM and twist levels reaching 5,000 TPM. This professional-grade system features patented dual take-up technology allowing seamless switching between aluminum cylinders and paper tubes for optimal heat-setting preparation. The advanced plasma-coated spindle design ensures consistent twist insertion while maintaining energy efficiency and producing knotless packages up to 2.0 kg for superior downstream weaving performance.
Package Quality
Dual take-up (aluminium cylinders or paper tubes) with knotless packages up to ~2.0 kg; cradle pressure and ceramic-tooth overfeed give dense, uniform builds and clean unwinding. Optimized for heat-setting prep and minimal downstream waste in dyeing/knitting.
Energy Efficiency
Optimized high-speed, plasma-coated spindles and efficient gearbox/tangential drive reduce power while sustaining high TPM. Lower kW per kg thanks to reduced friction and vibration at high RPM.
Process Control
Electronic dropper sensors provide central break indication; anti-patterning with bi-conical traverse keeps package density consistent. Stable tension and precise TPM settings are maintained across the entire build.
Operational Flexibility
Handles 30–300 denier, S/Z twist, with quick external adjustments and interchangeable aluminium or paper-tube take-up. Fast changeovers support frequent style/denier switches without sacrificing quality.
High Performance
Spindles up to ~18,000 RPM with take-up to ~100 m/min deliver high productivity for fine-denier, high-twist jobs. Tight twist accuracy across ~200–3,500 TPM (model-dependent) suits soft-hand, low-GSM fabrics.
Iron gearbox, rust-resistant yarn path (tensioner & stationary cups), and in-house plasma-coated spindles ensure durability and low downtime. Easy external settings and maintenance keep uptime high.
Why Buying from MEERA Guarantees Peace of Mind
Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support
Filament Yarn Twister FAQs
Contact Information
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com