Revolutionary 4-in-1 Yarn Development Technology
Patented all-in-one twisting solution that saves 75% development time, reduces 50% trial costs, and enables simultaneous multi-process testing for maximum productivity.
What is Lab Twister Technology?
The Lab Twister represents a breakthrough in yarn development technology, combining four distinct twisting processes into a single, compact machine. This innovative solution integrates Two-For-One Twisting, Direct Cabling, TPRS (One Step S/Z Twister), and Assembly Winding capabilities in one unified system.
Traditional yarn development requires multiple separate machines and extensive setup time for each process trial. Our Lab Twister eliminates this inefficiency by allowing manufacturers to conduct four different types of yarn trials simultaneously on independent positions. Each position operates with individual control systems, enabling parallel development of multiple yarn specifications without compromising production schedules.
MEERA's patented individual position control technology ensures that each of the four stations can run different processes simultaneously, maximizing research and development efficiency while maintaining the precision required for quality yarn production.
Patented TPRS One-Step Technology
TPRS technology represents a world-first innovation in yarn twisting, combining both primary and secondary twist insertion in one continuous operation. This breakthrough eliminates the need for separate twisting and plying stages, dramatically reducing production time while improving yarn consistency and reducing manufacturing costs by up to 45%.
Independent Multi-Process Control
Each position operates as a standalone system with dedicated motor control, allowing different yarn types, speeds, and twist parameters to run concurrently. This parallel processing capability transforms R&D efficiency, enabling manufacturers to complete comprehensive yarn development programs in days rather than weeks while maintaining production machine availability.
Universal Material Compatibility
Engineered to handle the full spectrum of textile materials including natural fibers (Cotton, Viscose), synthetics (Polyester, PP, PA, Acrylic), and technical materials (BCF, Fibrillated). Denier range spans from delicate embroidery threads to robust 8400 denier industrial applications, making it the most versatile lab twister available in the global market.
SmartPower Energy Management
Advanced individual motor control system delivers precise power distribution to each position, reducing overall energy consumption by 40% compared to traditional multi-machine setups. Intelligent load management automatically adjusts power based on yarn requirements.
Variable speed control per position
Energy-efficient servo motors
Automatic load optimization
Reduced power consumption
SmartOutput Production Excellence
Patented four-process integration enables simultaneous trials across different yarn types, increasing development throughput by 300%. Independent position control allows each station to operate at optimal parameters for specific yarn characteristics.
Simultaneous multi-process operation
Individual position speed control
Independent twist level management
Parallel yarn development capability
SmartUser Ergonomic Interface
Intuitive touchscreen control panel provides comprehensive monitoring and adjustment of all process parameters. User-friendly interface displays real-time data for spindle speed, twist level, crossing angle, stroke length, and yarn speed for each position.
Comprehensive parameter display
Real-time process monitoring
Easy position-specific adjustments
Integrated trial documentation system
Revolutionary Process Integration
Eliminates traditional two-stage production bottlenecks by combining ply and cable twisting in one continuous operation. Reduces material handling by 100%, eliminates intermediate package storage requirements, and cuts production lead times by up to 50% while maintaining superior yarn quality characteristics.
Superior Return on Investment
Reduced energy consumption, eliminated intermediate processing stages, lower labor requirements, and decreased material waste combine to deliver rapid payback periods. Modular design ensures easy expansion capabilities as production requirements grow.
Unmatched Quality Consistency
Precision-engineered twist insertion mechanisms maintain uniform yarn characteristics across entire production runs. Anti-balloon ring technology eliminates speed limitations while advanced tension control systems prevent quality variations common in traditional multi-stage processes.
Energy Efficiency Leadership
Individual motorized spindle technology reduces energy consumption by 40% compared to conventional group-drive systems. Variable frequency controls optimize power usage for each yarn type and production speed, while intelligent load management prevents energy waste during idle or setup periods.
Operational Excellence
Single-operator management reduces labor costs while modular design enables rapid setup changes and simplified maintenance procedures. Comprehensive yarn breakage detection with automatic spindle shutdown minimizes material waste and downtime incidents.
Capable of producing yarn configurations from 150/3 to 1890/3 across multiple material types. S/Z and hybrid yarn production capabilities enable manufacturers to serve diverse market requirements from a single machine platform.
Why Buying from MEERA Guarantees Peace of Mind
Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support
Contact Information
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com