Revolutionary Coreless Takeup Technology
Transform your yarn production with MEERA's patented direct twisting and precision winding technology that saves 35% in energy, 40% in manpower, and 50% in material wastage.
What is Direct Twisting with Precision Winding?
MEERA's Direct Twisting with Precision Winding technology represents a groundbreaking advancement in yarn manufacturing. This innovative process combines two critical operations - twisting and precision winding - into a single, seamless operation using our patented coreless takeup system.
Traditional yarn processing requires separate twisting and winding stages, leading to multiple handling points, increased energy consumption, and potential quality degradation. Our revolutionary approach eliminates intermediate steps by performing direct twisting with simultaneous precision winding, creating superior package quality while dramatically reducing production costs.
Patent Innovation Statement: World's first heavy-duty two-for-one twisting technology with integrated precision winding, pioneered by MEERA Industries for exceptional quality and efficiency gains.
Coreless Takeup Technology
Revolutionary DTXX-300 system eliminates traditional bobbin cores, enabling direct yarn collection while reducing material waste and operational costs through streamlined processing workflow.
One-Step Processing Integration
Advanced hybrid model combines direct twisting and precision winding operations in a single pass, maximizing production efficiency while maintaining exceptional yarn quality standards.
Intelligent Frequency Control
State-of-the-art frequency converters with graphical HMI interface provide precise motor control, adjustable tape tension, and automated safety systems for optimal performance monitoring.
Twisting With Precision Winding Smart Technology Features
SmartPower Energy Management
Advanced power optimization technology that reduces energy consumption through individual motor-driven spindles and intelligent control systems. Features include state-of-the-art frequency converters, variable pressure dampening devices, and automatic motor switch-off capabilities.
Individual spindle motor control
Intelligent energy monitoring
Variable pressure mechanisms
Automatic power optimization
SmartOutput Production Excellence
Precision mechanical traversing system with constant yarn tension control ensures exceptional package quality and maximum production efficiency. Delivers consistent winding ratios and preset length accuracy.
Coreless takeup technology
Mechanical traversing precision
Constant tension control
Preset length accuracy
SmartUser Operator Benefits
Intuitive HMI with graphical interface provides complete recipe management, safety features, and centralized control. Designed for single-operator efficiency with modular construction and individual position control.
Graphical user interface
Recipe management system
Safety feature integration
Single operator efficiency
Superior Package Quality
Coreless takeup technology eliminates core-related defects while precision mechanical traversing ensures consistent package formation. Achieve knotless packages with exceptional density and uniform tension distribution throughout the winding process.
Energy Efficiency Excellence
Individual motor-driven spindles reduce power consumption by 35% compared to traditional group-drive systems. State-of-the-art frequency converters and intelligent energy management optimize power usage based on actual production requirements.
Enhanced Production Speed
Direct process integration eliminates intermediate handling, increasing overall production efficiency by 40%. High-speed capability up to 250 MPM with twist ranges from 20-800 TPM accommodates diverse production requirements.
Reduced Labor Costs
Single operator can efficiently manage complete production line with intuitive HMI control system. Automatic functions include yarn break detection, preset length stopping, and individual position monitoring reduce manual intervention requirements.
Minimal Material Waste
Precision winding technology with constant tension control reduces yarn breakage and material waste by 50%. Accurate length preset and automatic stopping mechanisms eliminate overproduction and material loss.
Modular design allows individual position programming for different yarn types simultaneously. Recipe management system stores multiple production parameters for quick changeovers and consistent quality across production batches.
Why Buying from MEERA Guarantees Peace of Mind
Learn how our 6-step approach streamlines success and efficiency from inquiry to lifetime support
Twisting With Precision Winding FAQs
Contact Information
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com