Winder for Filament Yarn from Larger Cheeses to Smaller Cops.
The Meera Servo Controlled Cop Winder (Model S - 700) is primarily used as a rewinder for filament yarn, transforming larger cheeses into smaller cops suitable for twisting machines. Additionally, it supports diverse winding applications such as cheese to pim, bobbin, and bottle winding.
What is Servo Controlled Cop Winding?
The Servo Controlled Cop Winder is an advanced yarn winding machine engineered for precision, consistency, and versatility. Powered by a servo-driven system integrated with a PLC, it enables automatic winding operations with constant yarn tension and uniform speed across the entire package, without the need for repeated tension adjustments. A modern touch screen control panel makes the machine intuitive and user-friendly, allowing even unskilled operators to manage functions with ease.
Designed for flexibility, the Cop Winder supports winding of all yarn types, including pin, bottle, and spool bobbins, while maintaining constant yarn speed up to 700 meters per minute through positive winding methods. It handles a wide denier range with adjustable parameters, accommodating cops such as 30/6, 50/48, 70/72, 82/48, 84/36, and 150/36. The winder also supports multiple winding styles—Wrap, Filling, Wandering, Compound, Bottle, and Bobbin winding—making it suitable for diverse textile applications.
Additional advanced features include automatic density selection for textured and crimped yarns, as well as individual spindle brakes for better control. The machine is primarily used for rewinding filament yarn from larger cheese packages into smaller cops, ideal for twisting machines, as well as for cheese-to-pin winding, bobbin winding, and bottle winding.
Precision Servo Motor Control System
Our servo motor-driven system features unified speed control that maintains consistent tension throughout the winding process. The PLC system with servo motor driver ensures precise parameter adjustments, delivering superior winding quality while minimizing yarn breakage and maximizing production efficiency.
Versatile Multi-Format Winding Capability
From wrap wind and filling winding to compound and bobbin configurations, our cop winder adapts to various yarn types and package formations. This flexibility enables manufacturers to handle everything from filament yarns to embroidery threads with consistent quality across different denier ranges.
Intelligent Package Formation Control
SmartPower
Advanced servo motor control with PLC optimization reduces energy consumption by 25% compared to conventional systems. Intelligent power management adjusts motor output based on actual winding requirements, eliminating energy waste during idle periods and optimizing performance during production cycles.
Variable speed control minimizes energy waste
Automatic power optimization during operation
Reduced maintenance requirements
Energy-efficient servo motor technology
SmartOutput
Precision PLC control ensures consistent package formation with uniform density throughout the cop. Advanced feedback systems maintain constant yarn speed and optimal tension, delivering superior package quality for downstream processes.
Constant yarn speed up to 700 m/min with encoder feedback
Uniform package density control
Automatic tension regulation for consistent winding
Real-time parameter monitoring and adjustment
SmartUser
Intuitive touch screen control panel simplifies operation while providing comprehensive parameter control. User-friendly interface allows operators to easily adjust winding parameters, monitor production status, and access diagnostic information without specialized technical knowledge.
Touch screen parameter setting and monitoring
Simple operation for unskilled operators
Comprehensive diagnostic capabilities
Flexible winding pattern selection
Superior Package Consistency
Servo motor precision with PLC control eliminates the variations inherent in mechanical systems. Constant yarn speed feedback through encoder technology ensures uniform package density from start to finish, resulting in improved downstream processing efficiency and reduced waste.
Significant Energy Savings
Advanced servo motor technology reduces energy consumption by 25% compared to conventional mechanical systems. Intelligent power management optimizes motor performance based on actual winding requirements, delivering substantial operational cost savings over time.
Operator-Friendly Design
Touch screen interface simplifies operation for unskilled workers while providing comprehensive control over critical winding parameters. Intuitive parameter setting eliminates the need for extensive operator training, reducing labor costs and improving production flexibility.
Versatile Winding Capabilities
Six different winding types (Wrap, Filling, Wandering, Compound, Bottle, Bobbin) provide exceptional flexibility for diverse yarn processing requirements. Single machine handles multiple applications, reducing capital investment and floor space requirements.
Reduced Maintenance Requirements
Servo motor technology with precision control reduces mechanical wear & eliminates frequent adjustments required by conventional systems. Predictive maintenance capabilities through PLC monitoring minimize unplanned downtime & extend equipment life.
Real-time parameter control ensures consistent package formation regardless of yarn type or processing conditions. Automatic tension regulation and speed control maintain optimal winding conditions throughout the production cycle.
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Servo Controlled Cop Winder FAQs
Contact Information
Meera Industries Limited
2126, Road No. 2, GIDC, Sachin, Surat - 394230, Gujarat, INDIA
+91 261 23 99 114, +91 987 95 97 041
sales@meeraind.com
www.meeraind.com
Meera Industries USA, LLC
209, Swathmore Ave, High Point, NC, USA 27263
+1 (336) 906 - 7570
steve@meeraind.com
www.meeraind.com