Cone to Cone Assembly Winder for Fibrillated PP Tapes

Name: Cone to Cone Assembly Winder for Fibrillated PP Tapes
Brand: Meera Industries Limied
SKU: 01-cone-to-cone-assembly-winder-for-fibrillated
Rating: 4.3 (33 reviews)

The CW-250 assembly winder rewires fibrillated PP tape packages from cheese or cone feed onto fresh take-up cones at up to 500 MPM, with individual motor control and optical yarn-break detection to protect tape integrity throughout.

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★★★★☆ 4.3 based on 33 Google reviews

Cone to Cone Assembly Winder for Fibrillated PP Tapes | Meera

TLDR

What this page covers, at a glance

Handles fibrillated PP tapes up to 250 mm feed package diameter, rewinding to a 7–8 kg knot-less take-up cone
Individual motor-driven drum system eliminates shaft-driven slip and uneven tension that can split or distort tape fibrils
Optical sensor yarn-break detection with heavy-duty cutter stops the winder instantly if a tape end breaks or fibrillates beyond spec
Up to 40% reduction in power and space versus a shaft-driven rewinder, with no compromise on winding precision

Fibrillated PP tapes present a specific rewinding challenge: their split-film structure is sensitive to uneven tension, lateral slip, and abrasive contact — all of which can accelerate further fibrillation or cause package deformation before the tape reaches a loom, tufting line, or dye-house. The Cone to Cone Assembly Winder (Model CW-250), Meera's individual-motor-driven package-to-package yarn winder, addresses this directly by giving each of its 24 winding positions its own drive, so tension on every PP tape end is governed independently rather than shared across a mechanical shaft.

The CW-250's compatibility extends across a wide material spectrum — from PP multifilament yarns and polypropylene raffia to viscose and high-tenacity polyester — but its washer tension device, anodized aluminum grooved drum, and individually adjustable speed parameters make it particularly well-suited to the controlled, low-slip rewinding that fibrillated PP tape demands before downstream processing.

Product to use

What product to use

For rewinding fibrillated PP tapes, use the Cone to Cone Assembly Winder (CW-250): its individual motor-driven drum system maintains consistent tension across every tape end, its optical sensor detects breaks in split-film structures instantly, and its grooved aluminum drum lays the tape onto the take-up cone with the precision required for clean downstream unwinding.

See full assembly winder machine overview

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Why this product · for this application

Why Cone to Cone Assembly Winder is the right product for Fibrillated PP Tapes

Fibrillated PP tapes require a winder that keeps tension constant and surface contact gentle — two demands the Cone to Cone Assembly Winder meets through its individual motor-per-position architecture. Unlike shaft-driven machines where a single mechanical drive imposes a shared surface speed on all positions, the CW-250's 250-watt-per-drum arrangement lets operators dial in the exact yarn speed (up to 500 MPM in standard configuration) and count parameters for the specific tape denier in use, preventing the differential slip that splits fibrils or distorts the flat tape profile before it reaches a warping creel or weaving shed. The anodized aluminum grooved drum also provides a defined, non-abrasive winding geometry that is critical for PP TAPE structures whose surface fibrils can catch on rough or unguided contact surfaces.

The CW-250's proven handling of other polypropylene-family materials — including PP multifilament yarns and fibrillated PE tapes — demonstrates that its tension and surface-speed controls translate directly to the flat, split-film geometry of fibrillated PP tapes. Mills that run PP tape on the CW-250 for geotextile yarn preparation, for example, use the same machine configuration to rewind PPMF and raffia cones for bag-weaving lines, confirming that the individual-drive system handles the full range of polypropylene tape and film-yarn formats without mechanical re-tooling between runs.

How It Works

Feed Package Loading

A cheese or cone of fibrillated PP tape — up to 250 mm in diameter and 4–5 kg in weight — is mounted on the creel side of the CW-250 position. The washer tension device is set to the resistance appropriate for the tape's denier and fibril count, ensuring the tape pays off the feed package without stretching the split-film structure or generating back-tension spikes that could initiate further fibrillation.
Tension-Controlled Rewinding

The individual motor drives the anodized aluminum grooved drum at the programmed yarn speed — typically within the 300–500 MPM range for fibrillated PP tape — while the drum's traverse geometry lays successive tape windings in a stable, cross-wound pattern across the 250 mm traverse. Because each position has its own drive, a stiff or irregular PP tape end on one spindle cannot pull or slacken the tape on adjacent spindles, preserving winding uniformity across all 24 positions simultaneously.
Optical Break Detection & Auto-Cut

If the split-film structure of the PP tape ruptures mid-run — as can happen at join points, thin spots in the extruded tape, or areas of excessive fibrillation — the optical sensor detects the loss of yarn immediately and triggers the heavy-duty cutter to prevent the broken end from wrapping the drum or contaminating the take-up package. The position stops without disturbing the other 23 spindles, and the operator re-threads that single position without halting the machine.
Take-Up Package Build

The rewound fibrillated PP tape accumulates on a 57 × 290 mm take-up cone or cheese, building to a knot-less package of 7–8 kg at a maximum diameter of 250 mm. The grooved drum's traverse action produces a package with consistent density across the width, which is essential for even tape unwinding on downstream warping or weaving equipment where uneven packages cause tension variations and weft-insertion errors.
Parameter Setting & Length Preset

Before or during a run, the operator uses the CW-250's control interface to set count, yarn type, yarn speed, and preset length of yarn for the fibrillated PP tape being wound. Presetting the package length allows mills to produce dye-house or weaving-creel packages of a defined meterage, avoiding the package weight variation that results from winding purely by time on conventional shaft-driven rewinders.

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Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

Cotton Wool Silk Alpaca

Pricing & Availability

✓ Availability: Pre-Order
📍 Ships from: SURAT, Gujarat, India
⏱ Lead time: 6-8 Weeks
💬 Pricing: Contact for quote
📞 Response: 24 Hours

📩 Request a Quote → 📞 +91 98795 97041

Why request a quote?

Configurations vary by yarn type, denier range, and spindle count
Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
Power, utility, and foundation requirements differ by site — quoted after layout review
Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Individual Drive Protects Tape Fibril Integrity

Each of the CW-250's 24 positions runs its own 250-watt motor, so the surface speed applied to a fibrillated PP tape is controlled per spindle — eliminating the differential slip common in shaft-driven winders that progressively worsens tape fibrillation during rewinding.

Instant Optical Break Detection for Split-Film Structures

The optical sensor yarn-break detection system stops and cuts a broken PP tape end at the position level without interrupting the rest of the machine, preventing drum wrap damage that is particularly destructive to flat, fibrillated tape formats.

Pre-Purchase Yarn Trials on Your Actual PP Tape

Meera offers free yarn trials before purchase, so a mill can verify that their specific fibrillated PP tape denier and fibril density winds correctly on the CW-250 at production speed before committing to the machine.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000

Denier supported

1 Million+

Spindles Sold

1000+

Customers Globally

19+

Years of Excellence

Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆

TMMA R&D awards

Received consecutive TMMA R&D awards for innovation

🏆

R&D INNOVATION Award

🏆

Bhartiya Udyog Ratan Award

🏆

TMMA awards for TPRS technology

🏆

Indian Leadership Award

Presented to Chairman and Managing Director, Mr. Dharmesh Desai

MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)

🏭 Founded 2006 · 20+ years

ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center

About the Manufacturer → Visit Main Site ↗

★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3 33 Google reviews

★★★★★

"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.

Mitul Panchal · Jun 2026 via Google

★★★★★

Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.

Heta Vayeda · Jun 2026 via Google

★★★★★

50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.

Het Desai · Jun 2026 via Google

Adjacent Solutions

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Proven Results

Trusted by Industry Leaders

★★★★★

"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."

Sasmira Technical Head, Sasmira

★★★★★

"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."

RopeWorx Production Manager, RopeWorx

★★★★★

"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."

Superfil Products Limited Plant Head, Superfil Products Limited

★★★★★

"We value Meera for their robust machine design and prompt technical support."

SJS Operations Director, SJS

★★★★★

"Meera’s advanced winding technology has supported our quality and productivity goals."

SRF Senior Production Manager, SRF

★★★★★

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Synthetic Group Factory Manager, Synthetic Group

★★★★★

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Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited

★★★★★

"With Meera, we have achieved better yarn quality and smoother production flow."

Shakti Production Head, Shakti

★★★★★

"Meera’s twisting solutions have helped us maintain superior product consistency."

Kolorus Technical Manager, Kolorus

★★★★★

"We appreciate Meera’s machine durability and excellent after-sales support."

Mutu Gading Operations Head, Mutu Gading

★★★★★

"The productivity gains we achieved with Meera machines have exceeded expectations."

PNR Plant Manager, PNR

★★★★★

"Meera machines offer outstanding precision for technical yarn applications."

Mehler Technical Director, Mehler

★★★★★

"Meera’s technology has improved both our production quality and operational efficiency."

Maris Production Manager, Maris

★★★★★

"The consistency and reliability of Meera machines make them a trusted partner for us."

Kusumgar Vice President – Manufacturing, Kusumgar

★★★★★

"Meera provided us with a dependable solution tailored to our production requirements."

Ruby Macons Ltd Factory Head, Ruby Macons Ltd

★★★★★

"We are highly satisfied with the smooth operation and quality output from Meera machines."

Kanpur Plastipack Operations Manager, Kanpur Plastipack

★★★★★

"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."

Harmony Technical Head, Harmony

★★★★★

"The machine stability and production performance from Meera have been exceptional."

Fenner Production Director, Fenner

★★★★★

"Meera’s winding technology has supported our efficiency and quality improvement initiatives."

Faze 3 Manufacturing Head, Faze 3

★★★★★

"We trust Meera for precision engineering and consistent machine performance."

Corland Biomedical Technical Manager, Corland Biomedical

★★★★★

"Meera machines have delivered excellent operational reliability for our yarn processes."

Banswara Syntex Plant Head, Banswara Syntex

★★★★★

"The production consistency achieved with Meera machines has been truly impressive."

Bonus Operations Director, Bonus

★★★★★

"Meera’s advanced machinery has helped us improve both quality and productivity."

Dodhia Group Executive Director, Dodhia Group

★★★★★

"Meera is a dependable technology partner with strong machine performance and support."

AYM Syntex Vice President – Operations, AYM Syntex

★★★★★

"Meera’s twisting solutions have consistently delivered efficient and high-quality production."

Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

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Branches and installation support across:

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Cone to Cone Assembly Winder for Fibrillated PP Tapes in Action — Photos & Video Demonstrations

Photographs and video of these machines in operation.

11 photos

Cone to Cone Assembly Winder for Spun yarns | Meera

Cone to Cone Assembly Winder for Aramids | Meera

Cone to Cone Assembly Winder for Dyneema | Meera

Cone to Cone Assembly Winder for Carbon fiber | Meera

Cone to Cone Assembly Winder for PP | Meera

Cone to Cone Assembly Winder for PP Raffia | Meera

Cone to Cone Assembly Winder for Lycra | Meera

Cone to Cone Assembly Winder for Glass Fiber Yarn | Meera

Cone to Cone Assembly Winder for multi ply yarn | Meera

Cone to Cone Assembly Winder for Viscose | Meera

Frequently Asked Questions

Can the Cone to Cone Assembly Winder handle fibrillated PP tapes without causing further splitting or fibrillation damage?

Yes — the CW-250 Cone to Cone Assembly Winder processes fibrillated PP tapes while protecting their split-film structure through a washer tension device that maintains consistent, controlled tension across all 24 positions. The anodized aluminum grooved drum minimizes abrasive contact, and optical sensor yarn-break detection with automatic cutter stops the position immediately when a tape break occurs, preventing cascade fibrillation damage downstream.

How does the Cone to Cone Assembly Winder prevent tension variation when rewinding fibrillated PP tapes at high speed?

The CW-250 prevents tension variation through an individual motor-driven drum system, where each of the 24 positions runs its own motor independently. Unlike shaft-driven winders where a single mechanical drive imposes uniform speed regardless of package build, individual motors allow per-position speed adjustment. The washer tension device adds a passive mechanical buffer, keeping tape tension stable even as feed package diameter decreases during unwinding at speeds up to 500 MPM.

Is the Cone to Cone Assembly Winder the same as a cheese to cone rewinding machine?

Yes — the Cone to Cone Assembly Winder and a cheese to cone rewinding machine refer to the same product family. The CW-250 accepts both cheese and cone feed packages up to 250 mm diameter and winds onto cheese or cone take-up packages, so the naming reflects the feed format used. 'Cone to cone winder' and 'cheese to cone rewinding machine' are interchangeable terms for this class of package-to-package rewinding equipment.

When should I choose the CW-250 Assembly Winder over a shaft-driven winder for fibrillated PP tape rewinding?

Choose the CW-250 when rewinding fibrillated PP tapes in production volumes that demand consistent per-position tension control, because shaft-driven winders apply a single mechanical speed to all spindles simultaneously, which creates tension spikes that accelerate tape splitting. The CW-250's individual motor system also delivers up to 40% lower power and space consumption and doubles production rate compared to a common shaft-driven winder, reducing cost per kilogram of wound package.

What input package quality does the Cone to Cone Assembly Winder require for fibrillated PP tape feed packages?

The CW-250 accepts cheese or cone feed packages up to 250 mm diameter and 4–5 kg in weight. Feed packages for fibrillated PP tapes should be wound with sufficient structural integrity to unwind cleanly at up to 500 MPM without collapsing, since the optical sensor yarn-break detector will stop the position on any tape break but cannot compensate for a poorly formed feed package that causes repeated interruptions reducing effective throughput.

What output package weight and format can I expect from the CW-250 Assembly Winder when winding fibrillated PP tapes?

The CW-250 produces knot-less take-up packages in cheese or cone format, measuring 57 × 290 mm with a maximum diameter of 250 mm and a finished weight of 7–8 kg per package. The anodized aluminum grooved drum and 250 mm winding traverse ensure a layered, stable package build suited for direct transfer to dyeing or downstream twisting without repackaging, which is critical for fibrillated PP tapes that are sensitive to handling-induced splitting.

What goes wrong if yarn tension is too high on the Cone to Cone Assembly Winder when processing fibrillated PP tapes?

Excessive tension on fibrillated PP tapes causes progressive lateral splitting of the split-film structure, producing loose filamentous strands that wrap around the drum and trigger false yarn-break detections or hard jams. Overtensioned packages also wind too tightly, making dye penetration uneven in downstream dye-house processing. The CW-250's washer tension device and individual motor control are specifically configured to avoid this failure mode by allowing tension to be set per yarn count and tape type.

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder

V2 · Application

Cone to Cone Assembly Winder for Fibrillated PP Tapes

What this page covers, at a glance

What product to use

Why Cone to Cone Assembly Winder is the right product for Fibrillated PP Tapes

How It Works

Feed Package Loading

Tension-Controlled Rewinding

Optical Break Detection & Auto-Cut

Take-Up Package Build

Parameter Setting & Length Preset

Industries Meera supports

Materials Cone to Cone Assembly Winder can process

Synthetic Polymers

Yarn Constructions

High-Performance Fibers

Natural Fibers

Pricing & Availability

Why request a quote?

Why Cone to Cone Assembly Winder

Why Global Manufacturers Choose Meera Industries

Compliance & Certifications

Trusted by Industry Leaders

Meera Industries Limied

Customer Reviews

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Cone to Cone Assembly Winder for Fibrillated PP Tapes in Action — Photos & Video Demonstrations

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