Cone to Cone Assembly Winder for Lycra: Precision Rewinding of Elastic Yarn

Name: Cone to Cone Assembly Winder for Lycra
Brand: Meera Industries Limied
SKU: 01-cone-to-cone-assembly-winder-for-lycra
Rating: 4.3 (33 reviews)

The CW-250 individual-motor-driven winder delivers consistent tension and controlled winding speed essential for rewinding Lycra without stretch distortion or package deformation.

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★★★★☆ 4.3 based on 33 Google reviews

Cone to Cone Assembly Winder for Lycra | Meera

TLDR

What this page covers, at a glance

Individual motor-driven drum eliminates the inconsistent nip pressure that causes Lycra to stretch unevenly during rewinding
Washer tension device maintains steady, low tension suitable for Lycra's high elasticity and recovery characteristics
Optical sensor yarn-break detection with automatic cutter prevents Lycra snap-back from propagating through the package
Optional overfeeder enables soft winding, critical for maintaining Lycra package geometry without tension-induced elongation

Lycra — the trade name for elastane — demands a rewinding process that holds yarn tension within a very narrow band: too high and the yarn winds under stretch, building a hard, distorted package that snaps back on the dye beam; too low and the package collapses. The Cone to Cone Assembly Winder (CW-250) addresses this directly through its individual-motor-driven drum system, which decouples each winding position from its neighbours so that a yarn break or tension spike on one spindle never transfers to an adjacent Lycra package. With speeds selectable between 300 and 500 MPM and a washer tension device tuned per position, the machine gives spinners and preparatory departments the control Lycra requires without sacrificing throughput.

The same assembly winder machine that handles Lycra is equally capable across viscose, acrylic, wool, and blended yarns — materials that also appear in the stretch-fabric supply chain alongside elastane. That breadth matters in a preparatory department where a single machine may receive several yarn types in a single shift. Cotton-Lycra core-spun packages, polyester-Lycra blends destined for the dye-house, and plain Lycra ends for assembly winding into multi-ply packages can all run on the CW-250, keeping floor space lean and changeover straightforward.

Product to use

What product to use

For rewinding Lycra from feed cones or cheese packages onto fresh take-up packages, the Cone to Cone Assembly Winder (Model CW-250) is the recommended machine. Its per-position motor drive and washer tension device hold the elastane under consistent, controlled tension throughout the winding cycle, while the optional overfeeder delivers the soft winding geometry that Lycra packages require before dyeing or further processing.

See full assembly winder machine overview

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Why this product · for this application

Why the Cone to Cone Assembly Winder is the right product for Lycra

Lycra's defining characteristic — an elongation at break exceeding several hundred percent — means that any winding machine relying on a shared, shaft-driven drum imposes variable nip pressure across positions, creating packages wound at different effective tensions. The Cone to Cone Assembly Winder eliminates this by giving each of its 24 spindles its own motor (250 W per drum), so the Lycra on position 1 winds at the same controlled condition as the Lycra on position 24. The anodized aluminum grooved drum provides a precise traverse of 250 mm, keeping the helix angle consistent — a detail that directly affects how evenly an elastic yarn lays down and how cleanly it unwinds in the dye-house.

Proof of the machine's suitability for delicate, high-elasticity materials comes from its parallel use with viscose — a filament yarn equally sensitive to tension variation — and with polyester-Lycra blended yarns that combine the dimensional requirements of both components. Where the machine must assemble a Lycra end together with a cotton or polyester carrier into a multi-ply package, the creel configuration for more than three-ply handles up to six ends simultaneously, making it practical for core-spun package preparation without adding a separate assembly step.

How It Works

Feed Package Loading and Tension Setting

The operator loads Lycra feed cones or cheese packages (up to 250 mm diameter, 4–5 kg) onto the creel. Before the run begins, the washer tension device on each position is set to a low, consistent value appropriate for Lycra's elasticity — preventing the yarn from winding under stretch while still maintaining enough drag for stable traverse.
Controlled-Speed Winding

Each individual motor drives its own anodized aluminum grooved drum independently, winding Lycra at a speed selected within the 300–500 MPM range. Because no mechanical shaft links the positions, a momentary resistance on one Lycra package — caused by a tight spot or slight variation in feed tension — does not accelerate or stall neighbouring positions.
Optical Yarn-Break Detection and Cutting

When a Lycra end breaks, the optical sensor detects the absence of yarn immediately and the heavy-duty cutter activates, severing the running end before elastic snap-back can pull yarn off the forming package or tangle adjacent ends. The position stops automatically, isolating the fault to a single spindle.
Soft Winding via Overfeeder (Optional)

With the optional overfeeder fitted, the machine winds Lycra packages at a slightly relaxed tension, producing a soft, low-hardness package geometry. This is critical when the package will enter a dye-bath where a hard, tension-wound Lycra package would resist dye penetration at the core.
Take-Up Package Completion and Doff

The CW-250 builds knot-less Lycra take-up packages in the 57 × 290 mm format up to 250 mm diameter, weighing 7–8 kg. Preset yarn-length control stops each spindle at the target length, ensuring uniform package weights across all 24 positions before the operator doffs and dispatches packages to the dye-house or downstream assembly.

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Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

Cotton Wool Silk Alpaca

Pricing & Availability

✓ Availability: Pre-Order
📍 Ships from: SURAT, Gujarat, India
⏱ Lead time: 6-8 Weeks
💬 Pricing: Contact for quote
📞 Response: 24 Hours

📩 Request a Quote → 📞 +91 98795 97041

Why request a quote?

Configurations vary by yarn type, denier range, and spindle count
Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
Power, utility, and foundation requirements differ by site — quoted after layout review
Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Per-Position Motor Drive Protects Lycra Tension Integrity

Because each of the 24 spindles on the CW-250 runs its own motor, a tension excursion on one Lycra end cannot propagate to neighbouring positions — something a shared-shaft winder cannot prevent.

Optical Break Detection Stops Elastic Snap-Back Instantly

The optical sensor and heavy-duty cutter respond to a Lycra yarn break fast enough to prevent the snapped end from recoiling into the package or wrapping around the drum, avoiding the re-work that snap-back damage creates.

Overfeeder Option Delivers Dye-Ready Soft Packages

The optional overfeeder attachment allows the CW-250 to wind Lycra at reduced tension, producing the low-hardness package profile that dye-house teams require for uniform dye penetration through an elastane package.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000

Denier supported

1 Million+

Spindles Sold

1000+

Customers Globally

19+

Years of Excellence

Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆

TMMA R&D awards

Received consecutive TMMA R&D awards for innovation

🏆

R&D INNOVATION Award

🏆

Bhartiya Udyog Ratan Award

🏆

TMMA awards for TPRS technology

🏆

Indian Leadership Award

Presented to Chairman and Managing Director, Mr. Dharmesh Desai

MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)

🏭 Founded 2006 · 20+ years

ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center

About the Manufacturer → Visit Main Site ↗

★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3 33 Google reviews

★★★★★

"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.

Mitul Panchal · Jun 2026 via Google

★★★★★

Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.

Heta Vayeda · Jun 2026 via Google

★★★★★

50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.

Het Desai · Jun 2026 via Google

Adjacent Solutions

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Proven Results

Trusted by Industry Leaders

★★★★★

"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."

Sasmira Technical Head, Sasmira

★★★★★

"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."

RopeWorx Production Manager, RopeWorx

★★★★★

"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."

Superfil Products Limited Plant Head, Superfil Products Limited

★★★★★

"We value Meera for their robust machine design and prompt technical support."

SJS Operations Director, SJS

★★★★★

"Meera’s advanced winding technology has supported our quality and productivity goals."

SRF Senior Production Manager, SRF

★★★★★

"The machine performance and production consistency from Meera have been excellent."

Synthetic Group Factory Manager, Synthetic Group

★★★★★

"Meera machines are easy to operate and deliver reliable output every day."

Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited

★★★★★

"With Meera, we have achieved better yarn quality and smoother production flow."

Shakti Production Head, Shakti

★★★★★

"Meera’s twisting solutions have helped us maintain superior product consistency."

Kolorus Technical Manager, Kolorus

★★★★★

"We appreciate Meera’s machine durability and excellent after-sales support."

Mutu Gading Operations Head, Mutu Gading

★★★★★

"The productivity gains we achieved with Meera machines have exceeded expectations."

PNR Plant Manager, PNR

★★★★★

"Meera machines offer outstanding precision for technical yarn applications."

Mehler Technical Director, Mehler

★★★★★

"Meera’s technology has improved both our production quality and operational efficiency."

Maris Production Manager, Maris

★★★★★

"The consistency and reliability of Meera machines make them a trusted partner for us."

Kusumgar Vice President – Manufacturing, Kusumgar

★★★★★

"Meera provided us with a dependable solution tailored to our production requirements."

Ruby Macons Ltd Factory Head, Ruby Macons Ltd

★★★★★

"We are highly satisfied with the smooth operation and quality output from Meera machines."

Kanpur Plastipack Operations Manager, Kanpur Plastipack

★★★★★

"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."

Harmony Technical Head, Harmony

★★★★★

"The machine stability and production performance from Meera have been exceptional."

Fenner Production Director, Fenner

★★★★★

"Meera’s winding technology has supported our efficiency and quality improvement initiatives."

Faze 3 Manufacturing Head, Faze 3

★★★★★

"We trust Meera for precision engineering and consistent machine performance."

Corland Biomedical Technical Manager, Corland Biomedical

★★★★★

"Meera machines have delivered excellent operational reliability for our yarn processes."

Banswara Syntex Plant Head, Banswara Syntex

★★★★★

"The production consistency achieved with Meera machines has been truly impressive."

Bonus Operations Director, Bonus

★★★★★

"Meera’s advanced machinery has helped us improve both quality and productivity."

Dodhia Group Executive Director, Dodhia Group

★★★★★

"Meera is a dependable technology partner with strong machine performance and support."

AYM Syntex Vice President – Operations, AYM Syntex

★★★★★

"Meera’s twisting solutions have consistently delivered efficient and high-quality production."

Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

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Branches and installation support across:

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Cone to Cone Assembly Winder for Lycra in Action — Photos & Video Demonstrations

Photographs and video of these machines in operation.

11 photos

Cone to Cone Assembly Winder for Spun yarns | Meera

Cone to Cone Assembly Winder for Aramids | Meera

Cone to Cone Assembly Winder for Dyneema | Meera

Cone to Cone Assembly Winder for Carbon fiber | Meera

Cone to Cone Assembly Winder for PP | Meera

Cone to Cone Assembly Winder for PP Raffia | Meera

Cone to Cone Assembly Winder for Fibrillated PP Tapes | Meera

Cone to Cone Assembly Winder for Glass Fiber Yarn | Meera

Cone to Cone Assembly Winder for multi ply yarn | Meera

Cone to Cone Assembly Winder for Viscose | Meera

Frequently Asked Questions

Can the Cone to Cone Assembly Winder handle Lycra without causing stretch distortion in the wound package?

Yes — the CW-250 Cone to Cone Assembly Winder is designed to rewind Lycra without stretch distortion. The washer tension device maintains consistent, narrow-band tension control critical for elastane, and the individual motor-driven drum system allows precise speed adjustment per position. This prevents the yarn from winding under stretch, avoiding the hard, deformed packages that result from tension spikes common in shaft-driven winders.

How does the Cone to Cone Assembly Winder prevent yarn breakage when rewinding Lycra at high speeds?

The CW-250 uses an optical sensor yarn break detection system combined with a heavy-duty automatic cutter that responds instantly when a Lycra end breaks. Because each drum is individually motor-driven, a break at one position stops only that spindle, so the remaining 23 positions continue running. This isolates the fault, preventing snap-back tension surges that could distort adjacent Lycra packages during high-speed rewinding.

Is the Cone to Cone Assembly Winder better than a shaft-driven winder for rewinding Lycra?

Yes — for Lycra specifically, the CW-250 Cone to Cone Assembly Winder outperforms shaft-driven winders. Shaft-driven designs apply a common speed across all spindles, making per-position tension tuning impossible — critical for elastane's narrow tension tolerance. The CW-250's individual motor per drum doubles production rate compared to shaft-driven winders and reduces overall cost and power consumption by up to 40%, while eliminating the mechanical maintenance problems shaft drives introduce.

Is the Cone to Cone Assembly Winder the same as a cheese to cone rewinding machine?

Yes — the Cone to Cone Assembly Winder and a cheese to cone rewinding machine refer to the same product family. The CW-250 accepts both cheese and cone feed packages up to 250 mm diameter and rewinds onto cheese or cone take-up packages. The naming difference simply reflects which feed format is loaded; the machine handles both without mechanical modification.

What input package quality does the Cone to Cone Assembly Winder need to rewind Lycra without tension variation?

The CW-250 accepts Lycra feed packages in cheese or cone format up to 250 mm diameter and 4–5 kg weight. Feed packages should be free of severe unwinding resistance or collapsed layers, as the washer tension device is calibrated to compensate for moderate variation but cannot correct structurally defective packages. Consistent feed package build quality is the primary upstream condition for stable tension during Lycra rewinding.

What output package quality can I expect from the CW-250 when rewinding Lycra for the dye-house?

The CW-250 produces knot-less Lycra take-up packages weighing 7–8 kg on a 57 × 290 mm format with a maximum diameter of 250 mm. The anodized aluminum grooved drum ensures a precise, consistent winding traverse of 250 mm, building uniform packages with even dye liquor penetration — a direct requirement for level dyeing of elastane. Package hardness is controllable; an optional overfeeder device enables soft winding when dye-house specifications demand it.

What goes wrong if Lycra is rewound too fast on the Cone to Cone Assembly Winder without adjusting tension settings?

Running Lycra above the correct speed band without matching tension compensation causes the yarn to wind under elongation, building a hard, over-tensioned package. On the CW-250 this is addressed by setting yarn speed and count parameters through the machine's control system before production begins. If speed is increased without recalibrating the washer tension device, the result is a distorted package with uneven elastic recovery that fails dye uptake and downstream processing requirements.

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder

V2 · Application

Cone to Cone Assembly Winder for Lycra: Precision Rewinding of Elastic Yarn

What this page covers, at a glance

What product to use

Why the Cone to Cone Assembly Winder is the right product for Lycra

How It Works

Feed Package Loading and Tension Setting

Controlled-Speed Winding

Optical Yarn-Break Detection and Cutting

Soft Winding via Overfeeder (Optional)

Take-Up Package Completion and Doff

Industries Meera supports

Materials Cone to Cone Assembly Winder can process

Synthetic Polymers

Yarn Constructions

High-Performance Fibers

Natural Fibers

Pricing & Availability

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Why Cone to Cone Assembly Winder

Why Global Manufacturers Choose Meera Industries

Compliance & Certifications

Trusted by Industry Leaders

Meera Industries Limied

Customer Reviews

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Cone to Cone Assembly Winder for Lycra in Action — Photos & Video Demonstrations

Frequently Asked Questions

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