Cone to Cone Assembly Winder for PP Yarn Rewinding

Name: Cone to Cone Assembly Winder for PP
Brand: Meera Industries Limied
SKU: 01-cone-to-cone-assembly-winder-for-pp
Rating: 4.3 (33 reviews)

The CW-250 assembly winder rewinds polypropylene yarn — including PP multifilament, PP tape, and fibrillated variants — at up to 500 MPM with individual motor-driven drums and optical yarn-break detection.

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★★★★☆ 4.3 based on 33 Google reviews

Cone to Cone Assembly Winder for PP | Meera

TLDR

What this page covers, at a glance

Handles PP, PPMF, PP tape, and fibrillated polypropylene in cone-to-cone and cheese-to-cone formats
Individual motor-driven drums eliminate shaft-drive maintenance while running PP at up to 500 MPM
Washer tension device keeps low-density PP yarn under consistent, controlled tension throughout the rewind
Up to 6-ply assembly winding for PP via optional creel configuration — ideal for dye-house package preparation

Polypropylene yarn presents a specific set of rewinding challenges: low density, sensitivity to uneven tension, and a wide format range that spans PP multifilament, PP tape yarns, and fibrillated constructions. The Cone to Cone Assembly Winder (Model CW-250) addresses each of these directly — its individual motor-driven grooved drum system allows per-spindle speed control, so the machine can be tuned for the lighter, more extensible character of polypropylene without the over-tension risks that dog conventional shaft-driven winders. At speeds between 300 and 500 MPM and with a washer tension device fitted as standard, the CW-250 delivers consistent package build on PP whether the downstream requirement is dyeing, further twisting, or assembly winding.

The same machine that rewinds polypropylene also handles viscose, acrylic, cotton, PA, wool, and a range of blended yarns, which means a dye-house or spinning unit running mixed fibre types can process PP alongside heavier staple or filament counts without changing platforms. Where multiple PP plies are needed on a single package — common in technical fabric or rope yarn preparation — the optional creel configuration supports up to 6-ply assembly winding, and an overfeeder can be added for soft-wound packages that protect delicate PP multifilament surfaces. This breadth of configuration is what makes the yarn assembly winding machine a practical choice for operations that run PP as one fibre in a broader product mix.

Product to use

What product to use

For rewinding polypropylene yarn — whether PP multifilament, PP tape, or fibrillated constructions — the Cone to Cone Assembly Winder CW-250 is the correct machine: individual motor-driven drums maintain precise tension on low-density PP at up to 500 MPM, and optical sensor yarn-break detection responds automatically to the fine breaks common in lighter polypropylene counts.

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Why this product · for this application

Why the Cone to Cone Assembly Winder is the right product for PP

Polypropylene yarn — particularly PPMF and PP tape — requires tension uniformity that a common shaft-driven winder cannot reliably deliver across all spindle positions. The CW-250's individual motor-driven drum architecture means each of its 24 positions runs independently, so PP yarn on one spindle is never dragged or slackened by load variations on another. The anodized aluminum grooved drum provides a consistent contact surface that is well matched to the smooth, low-friction profile of polypropylene filament yarns, and the washer tension device gives operators a straightforward mechanical means of dialling in the correct tension for the specific PP count in production.

The machine's suitability for polypropylene is reinforced by its proven handling of adjacent fibre types that share PP's sensitivity to tension and surface damage. Viscose, which is comparably delicate and similarly processed through dye-house rewinding, runs on the same CW-250 configuration, as does acrylic — both of which demand the kind of steady, per-spindle tension control that the individual motor system provides. This cross-fibre capability means that a facility rewinding PP for technical or apparel applications is not buying a single-material machine; it is investing in a platform already validated on the fibre types most likely to run alongside polypropylene in the same dye-house schedule.

How It Works

Feed Package Loading

A PP cheese or cone — up to 250 mm diameter and 4–5 kg — is loaded onto the feed spindle. The individual motor setting for that spindle position is configured to the surface speed appropriate for the PP count being rewound, preventing the over-tension that can elongate or break polypropylene at the feed stage.
Tension Setting via Washer Device

The washer tension device is adjusted to the low-force range suited to polypropylene's lighter denier profile. Because each drum motor runs independently, the tension set for PP on one spindle does not interact with adjacent positions, giving the operator reliable, repeatable control across all 24 positions during a single PP production run.
Optical Yarn-Break Detection

As PP yarn traverses to the take-up package, the optical sensor monitors yarn presence continuously. When a break occurs — common with finer PP multifilament counts — the heavy-duty cutter activates automatically and the spindle stops, limiting waste and preventing a broken polypropylene end from wrapping the drum or contaminating the take-up package.
Grooved Drum Traversing and Package Build

The anodized aluminum grooved drum winds PP yarn across a 250 mm traverse onto a take-up cone or cheese (57 × 290 mm, max 250 mm diameter). The drum's consistent groove geometry ensures even layer distribution across the package, which is critical for polypropylene packages destined for jet-dyeing or further twisting where uneven build causes differential dye uptake or unwinding problems.
Assembly Winding (Multi-Ply PP)

When the application requires a multi-ply PP package — for rope yarn or technical fabric — the optional creel configuration feeds multiple PP ends simultaneously onto one take-up package at up to 6 ply. The overfeeder option can be added for soft-wound PP packages where surface fibre integrity must be preserved for downstream processing.

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Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

Cotton Wool Silk Alpaca

Pricing & Availability

✓ Availability: Pre-Order
📍 Ships from: SURAT, Gujarat, India
⏱ Lead time: 6-8 Weeks
💬 Pricing: Contact for quote
📞 Response: 24 Hours

📩 Request a Quote → 📞 +91 98795 97041

Why request a quote?

Configurations vary by yarn type, denier range, and spindle count
Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
Power, utility, and foundation requirements differ by site — quoted after layout review
Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Per-Spindle Motor Control for PP Tension

Each of the 24 positions on the CW-250 runs its own motor, so the low-density, low-friction character of polypropylene yarn can be managed at the individual spindle level rather than averaged across a shared shaft — preventing the over-tension breaks that reduce PP package yield.

Automatic Break Response Matched to PP Count Sensitivity

The optical sensor and heavy-duty cutter stop a PP spindle immediately on yarn break, limiting waste from the fine multifilament or tape counts most prone to snapping, and doing so without operator intervention across all 24 running positions.

40% Lower Power Consumption When Running PP at Scale

Compared to a conventional shaft-driven winder running PP at equivalent throughput, the CW-250's individual motor system reduces power and space requirements by up to 40%, directly lowering the cost-per-kg of rewound polypropylene package.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000

Denier supported

1 Million+

Spindles Sold

1000+

Customers Globally

19+

Years of Excellence

Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆

TMMA R&D awards

Received consecutive TMMA R&D awards for innovation

🏆

R&D INNOVATION Award

🏆

Bhartiya Udyog Ratan Award

🏆

TMMA awards for TPRS technology

🏆

Indian Leadership Award

Presented to Chairman and Managing Director, Mr. Dharmesh Desai

MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)

🏭 Founded 2006 · 20+ years

ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center

About the Manufacturer → Visit Main Site ↗

★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3 33 Google reviews

★★★★★

"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.

Mitul Panchal · Jun 2026 via Google

★★★★★

Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.

Heta Vayeda · Jun 2026 via Google

★★★★★

50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.

Het Desai · Jun 2026 via Google

Adjacent Solutions

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Proven Results

Trusted by Industry Leaders

★★★★★

"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."

Sasmira Technical Head, Sasmira

★★★★★

"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."

RopeWorx Production Manager, RopeWorx

★★★★★

"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."

Superfil Products Limited Plant Head, Superfil Products Limited

★★★★★

"We value Meera for their robust machine design and prompt technical support."

SJS Operations Director, SJS

★★★★★

"Meera’s advanced winding technology has supported our quality and productivity goals."

SRF Senior Production Manager, SRF

★★★★★

"The machine performance and production consistency from Meera have been excellent."

Synthetic Group Factory Manager, Synthetic Group

★★★★★

"Meera machines are easy to operate and deliver reliable output every day."

Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited

★★★★★

"With Meera, we have achieved better yarn quality and smoother production flow."

Shakti Production Head, Shakti

★★★★★

"Meera’s twisting solutions have helped us maintain superior product consistency."

Kolorus Technical Manager, Kolorus

★★★★★

"We appreciate Meera’s machine durability and excellent after-sales support."

Mutu Gading Operations Head, Mutu Gading

★★★★★

"The productivity gains we achieved with Meera machines have exceeded expectations."

PNR Plant Manager, PNR

★★★★★

"Meera machines offer outstanding precision for technical yarn applications."

Mehler Technical Director, Mehler

★★★★★

"Meera’s technology has improved both our production quality and operational efficiency."

Maris Production Manager, Maris

★★★★★

"The consistency and reliability of Meera machines make them a trusted partner for us."

Kusumgar Vice President – Manufacturing, Kusumgar

★★★★★

"Meera provided us with a dependable solution tailored to our production requirements."

Ruby Macons Ltd Factory Head, Ruby Macons Ltd

★★★★★

"We are highly satisfied with the smooth operation and quality output from Meera machines."

Kanpur Plastipack Operations Manager, Kanpur Plastipack

★★★★★

"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."

Harmony Technical Head, Harmony

★★★★★

"The machine stability and production performance from Meera have been exceptional."

Fenner Production Director, Fenner

★★★★★

"Meera’s winding technology has supported our efficiency and quality improvement initiatives."

Faze 3 Manufacturing Head, Faze 3

★★★★★

"We trust Meera for precision engineering and consistent machine performance."

Corland Biomedical Technical Manager, Corland Biomedical

★★★★★

"Meera machines have delivered excellent operational reliability for our yarn processes."

Banswara Syntex Plant Head, Banswara Syntex

★★★★★

"The production consistency achieved with Meera machines has been truly impressive."

Bonus Operations Director, Bonus

★★★★★

"Meera’s advanced machinery has helped us improve both quality and productivity."

Dodhia Group Executive Director, Dodhia Group

★★★★★

"Meera is a dependable technology partner with strong machine performance and support."

AYM Syntex Vice President – Operations, AYM Syntex

★★★★★

"Meera’s twisting solutions have consistently delivered efficient and high-quality production."

Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

Get a custom proposal for your facility

Share your requirements — Meera's engineers will return a sized solution and indicative timeline.

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Service & Installation Coverage

Branches and installation support across:

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Cone to Cone Assembly Winder for PP in Action — Photos & Video Demonstrations

Photographs and video of these machines in operation.

11 photos

Cone to Cone Assembly Winder for Spun yarns | Meera

Cone to Cone Assembly Winder for Aramids | Meera

Cone to Cone Assembly Winder for Dyneema | Meera

Cone to Cone Assembly Winder for Carbon fiber | Meera

Cone to Cone Assembly Winder for PP Raffia | Meera

Cone to Cone Assembly Winder for Fibrillated PP Tapes | Meera

Cone to Cone Assembly Winder for Lycra | Meera

Cone to Cone Assembly Winder for Glass Fiber Yarn | Meera

Cone to Cone Assembly Winder for multi ply yarn | Meera

Cone to Cone Assembly Winder for Viscose | Meera

Frequently Asked Questions

Can the Cone to Cone Assembly Winder handle PP multifilament and fibrillated PP tape yarns at production speeds without tension breaks?

Yes — the CW-250 Cone to Cone Assembly Winder processes PP multifilament and fibrillated PP tape yarns at speeds up to 500 MPM under consistent tension. The washer tension device maintains even yarn tension critical for low-density polypropylene, while the individual motor-driven drum system allows per-position speed control. Optical sensor yarn-break detection with an automatic heavy-duty cutter responds instantly to breaks, protecting package quality.

How does the Cone to Cone Assembly Winder prevent tension variation when rewinding low-density PP tape yarn onto dye-house packages?

The CW-250 prevents tension variation on PP tape yarn through its washer tension device, which delivers consistent yarn tension regardless of feed package depletion. Each winding position runs on an individual motor-driven drum, so tension at one spindle does not affect adjacent positions — a known failure point on shaft-driven winders. An optional overfeeder attachment further enables soft winding for delicate or easily deformed PP tape structures.

Is the Cone to Cone Assembly Winder better than a shaft-driven cone winder for rewinding PP and blended yarns in dye-house preparation?

Yes, for PP and blended yarn dye-house preparation the CW-250 outperforms shaft-driven winders on three measurable points. It delivers double the production rate, reduces overall cost by up to 40%, and cuts power and space requirements by up to 40%. Individual motor-driven drums eliminate the mechanical maintenance that shaft-driven systems require and allow per-position parameter control — count, yarn type, speed, and preset length — which shaft-driven designs cannot provide.

When should I choose the Cone to Cone Assembly Winder over a simpler rewinder for multi-ply PP or blended yarn assembly?

Choose the CW-250 when you need to assemble two to six plies of PP, polyester, nylon, acrylic, or any blended yarn onto a single take-up package. Its creel-fed configuration supports multi-ply assembly winding, and each of its 24 positions can be set individually for count, yarn type, and speed. A simpler single-ply rewinder cannot combine multiple ends in one pass, making the CW-250 the correct choice for assembly applications.

What feed package size and weight does the Cone to Cone Assembly Winder require for PP yarn rewinding?

The CW-250 accepts feed packages — cheese or cone format — up to 250 mm in diameter and weighing 4 to 5 kg. Take-up packages wind to 57 × 290 mm dimensions with a maximum diameter of 250 mm, yielding a knot-less package weight of 7 to 8 kg. PP yarn in both multifilament and fibrillated tape forms fits within these feed package parameters without requiring special adapters.

What output package quality can I expect from the Cone to Cone Assembly Winder when rewinding PP multifilament for dyeing?

The CW-250 produces knot-less take-up packages of 7 to 8 kg with consistent layer density, achieved through the anodized aluminum grooved drum that controls traverse precisely across a 250 mm winding width. Uniform tension from the washer device prevents tight or loose layers in PP multifilament, and optical yarn-break detection stops winding immediately on any break, keeping package structure intact and dye-liquor penetration uniform.

Is the Cone to Cone Assembly Winder the same as a cheese to cone rewinding machine?

Yes — a cheese to cone rewinding machine and the Cone to Cone Assembly Winder refer to the same product family. The CW-250 accepts both cheese and cone format feed packages and winds onto either cheese or cone take-up packages, so the term 'cheese to cone rewinding machine' simply describes one of its standard operating modes rather than a separate or different machine type.

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder

V2 · Application

Cone to Cone Assembly Winder for PP Yarn Rewinding

What this page covers, at a glance

What product to use

Why the Cone to Cone Assembly Winder is the right product for PP

How It Works

Feed Package Loading

Tension Setting via Washer Device

Optical Yarn-Break Detection

Grooved Drum Traversing and Package Build

Assembly Winding (Multi-Ply PP)

Industries Meera supports

Materials Cone to Cone Assembly Winder can process

Synthetic Polymers

Yarn Constructions

High-Performance Fibers

Natural Fibers

Pricing & Availability

Why request a quote?

Why Cone to Cone Assembly Winder

Why Global Manufacturers Choose Meera Industries

Compliance & Certifications

Trusted by Industry Leaders

Meera Industries Limied

Customer Reviews

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Trusted by Industry Leaders

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Cone to Cone Assembly Winder for PP in Action — Photos & Video Demonstrations

Frequently Asked Questions

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