Cone to Cone Assembly Winder for PP Raffia Rewinding

Name: Cone to Cone Assembly Winder for PP Raffia
Brand: Meera Industries Limied
SKU: 01-cone-to-cone-assembly-winder-for-pp-raffia
Rating: 4.3 (33 reviews)

The CW-250 cone winding machine rewinds PP Raffia and fibrillated PP tape yarns at up to 500 MPM with individual motor drives and optical yarn-break detection — delivering consistent, knot-less packages ready for weaving or dyeing.

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★★★★☆ 4.3 based on 33 Google reviews

Cone to Cone Assembly Winder for PP Raffia | Meera

TLDR

What this page covers, at a glance

Handles PP Raffia (flat and fibrillated tape formats) at speeds up to 500 MPM
Individual motor-driven drum per position eliminates shaft-drive slippage on flat PP tape
Optical sensor yarn-break detection with automatic cutter prevents tape snag damage
Produces knot-less take-up packages of 7–8 kg — ready for sack and bag weaving lines

PP Raffia — the slit, fibrillated polypropylene tape yarn used to weave woven sacks, bulk bags, and agricultural shade nets — demands a rewinder that can manage flat, low-twist tape without slippage, uneven tension, or package distortion. The Meera Cone to Cone Assembly Winder (Model CW-250) is purpose-listed for PP alongside cotton, polyester, PA, acrylic, viscose, and wool, making it a natural fit for raffia tape rewinding where consistent layering on the take-up package is critical to trouble-free creel performance on circular looms.

Because the CW-250 operates as a cheese to cone rewinding machine — accepting feed cheeses or cones up to 250 mm diameter and building take-up packages to 7–8 kg — it handles the large, heavy feed packages that PP Raffia extrusion lines typically produce. The same machine routinely rewinds Filament Yarns such as PP multifilament and Polypropylene BCF on adjacent positions, confirming that the drum geometry, tension system, and break-detection optics are already calibrated for the polypropylene fibre family rather than tuned exclusively for softer staple fibres like cotton or acrylic.

Product to use

What product to use

For PP Raffia rewinding, use the Meera Cone to Cone Assembly Winder CW-250 — its individual motor-driven anodized aluminum grooved drum and washer tension device maintain flat tape alignment at up to 500 MPM, while the optical sensor yarn-break detection responds instantly to tape snaps, protecting both the package and downstream weaving efficiency.

See full assembly winder machine overview

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Why this product · for this application

Why the Cone to Cone Assembly Winder is the right product for PP Raffia

PP Raffia tape is wider and flatter than conventional spun or Filament Yarns, which means a shaft-driven winder that relies on mechanical coupling across multiple positions will allow differential slippage — causing uneven package density and tape-edge curl. The CW-250's individual motor-driven drum system eliminates this mechanical cross-talk: each of the 24 positions runs its own 250-watt drive, so the drum surface speed is independently controlled for every PP Raffia tape package being built. The washer tension device adds a secondary control layer, ensuring the flat tape lays down under stable, repeatable tension even as the take-up package diameter grows from bare cone to the 250 mm maximum.

The machine's suitability for PP and Polypropylene fibre variants is further demonstrated by its documented handling of PP multifilament (PPMF) and fibrillated PP tape yarns on the same platform — materials that share PP Raffia's sensitivity to tension spikes and surface abrasion. Where a mill also rewinds PP TAPE or Nylon 66 industrial yarns on neighbouring sections, the CW-250's per-position parameterisation (count, yarn type, speed, and preset length) allows each section to run at the correct speed for its specific tape or filament, without compromising the raffia positions.

How It Works

Feed Package Loading

PP Raffia feed cheeses — typically produced directly off slit-tape extrusion lines at 4–5 kg — are loaded onto the single-ply creel. The 250 mm maximum feed-package diameter accommodates the large cheese formats common in raffia extrusion without adapters, and the creel geometry keeps the flat tape path as straight as possible to prevent edge-folding before the drum.
Tension Setting via Washer Device

Before the tape reaches the grooved drum, the washer tension device applies consistent drag calibrated for PP Raffia's low-twist, flat cross-section. Because raffia tape has negligible twist to distribute tension, the washer is the primary control point; operators set tension by count and tape denier parameters at the machine control panel, ensuring the tape arrives at the drum surface taut but not stretched.
Grooved-Drum Winding at Speed

The anodized aluminum grooved drum traverses the PP Raffia tape across the 290 mm take-up cone at the set winding speed — up to 500 MPM for standard raffia tape counts. The individual motor drive maintains constant drum surface speed independent of package build-up, preventing the acceleration spikes that cause flat tape to corrugate or telescope on the package flanks.
Optical Break Detection and Auto-Cut

When a PP Raffia tape snaps — typically at a thin slit defect from the extrusion line — the optical sensor detects yarn absence immediately and triggers the heavy-duty cutter to sever the tape at the drum, stopping the affected position without disturbing the other 23 running positions. The operator re-ties or splices the tape end (optional splicer attachment available) and restarts only that spindle.
Knot-less Take-Up Package Build

The CW-250 builds knot-less take-up packages of 7–8 kg on 57 × 290 mm cones — the standard format accepted by circular loom creels used in woven sack and bulk bag production. The preset length parameter allows the operator to wind each raffia cone to an exact metre count, ensuring batch-to-batch consistency for weaving loom changeovers.

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Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

Cotton Wool Silk Alpaca

Pricing & Availability

✓ Availability: Pre-Order
📍 Ships from: SURAT, Gujarat, India
⏱ Lead time: 6-8 Weeks
💬 Pricing: Contact for quote
📞 Response: 24 Hours

📩 Request a Quote → 📞 +91 98795 97041

Why request a quote?

Configurations vary by yarn type, denier range, and spindle count
Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
Power, utility, and foundation requirements differ by site — quoted after layout review
Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Per-Position Drive for Flat Tape Integrity

Each of the 24 positions runs its own motor, so PP Raffia tape on one cone never suffers speed variation caused by a break or restart on a neighbouring position — a failure mode inherent to shaft-driven winders handling flat, low-twist tapes.

40% Power and Space Saving Verified for PP Yarn Family

The CW-250's individual-motor architecture reduces connected load to 6 kW total (250 W per drum), cutting power consumption by up to 40% compared to shaft-driven alternatives — a direct cost reduction for high-volume PP Raffia rewinding operations running multiple shifts.

Yarn Trials Before Purchase

Meera offers free yarn trials on the CW-250 with the customer's own PP Raffia tape before any purchase commitment, allowing mills to verify package density, tension settings, and break-detection response on their specific tape count and width.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000

Denier supported

1 Million+

Spindles Sold

1000+

Customers Globally

19+

Years of Excellence

Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆

TMMA R&D awards

Received consecutive TMMA R&D awards for innovation

🏆

R&D INNOVATION Award

🏆

Bhartiya Udyog Ratan Award

🏆

TMMA awards for TPRS technology

🏆

Indian Leadership Award

Presented to Chairman and Managing Director, Mr. Dharmesh Desai

MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)

🏭 Founded 2006 · 20+ years

ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center

About the Manufacturer → Visit Main Site ↗

★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3 33 Google reviews

★★★★★

"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.

Mitul Panchal · Jun 2026 via Google

★★★★★

Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.

Heta Vayeda · Jun 2026 via Google

★★★★★

50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.

Het Desai · Jun 2026 via Google

Adjacent Solutions

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Proven Results

Trusted by Industry Leaders

★★★★★

"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."

Sasmira Technical Head, Sasmira

★★★★★

"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."

RopeWorx Production Manager, RopeWorx

★★★★★

"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."

Superfil Products Limited Plant Head, Superfil Products Limited

★★★★★

"We value Meera for their robust machine design and prompt technical support."

SJS Operations Director, SJS

★★★★★

"Meera’s advanced winding technology has supported our quality and productivity goals."

SRF Senior Production Manager, SRF

★★★★★

"The machine performance and production consistency from Meera have been excellent."

Synthetic Group Factory Manager, Synthetic Group

★★★★★

"Meera machines are easy to operate and deliver reliable output every day."

Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited

★★★★★

"With Meera, we have achieved better yarn quality and smoother production flow."

Shakti Production Head, Shakti

★★★★★

"Meera’s twisting solutions have helped us maintain superior product consistency."

Kolorus Technical Manager, Kolorus

★★★★★

"We appreciate Meera’s machine durability and excellent after-sales support."

Mutu Gading Operations Head, Mutu Gading

★★★★★

"The productivity gains we achieved with Meera machines have exceeded expectations."

PNR Plant Manager, PNR

★★★★★

"Meera machines offer outstanding precision for technical yarn applications."

Mehler Technical Director, Mehler

★★★★★

"Meera’s technology has improved both our production quality and operational efficiency."

Maris Production Manager, Maris

★★★★★

"The consistency and reliability of Meera machines make them a trusted partner for us."

Kusumgar Vice President – Manufacturing, Kusumgar

★★★★★

"Meera provided us with a dependable solution tailored to our production requirements."

Ruby Macons Ltd Factory Head, Ruby Macons Ltd

★★★★★

"We are highly satisfied with the smooth operation and quality output from Meera machines."

Kanpur Plastipack Operations Manager, Kanpur Plastipack

★★★★★

"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."

Harmony Technical Head, Harmony

★★★★★

"The machine stability and production performance from Meera have been exceptional."

Fenner Production Director, Fenner

★★★★★

"Meera’s winding technology has supported our efficiency and quality improvement initiatives."

Faze 3 Manufacturing Head, Faze 3

★★★★★

"We trust Meera for precision engineering and consistent machine performance."

Corland Biomedical Technical Manager, Corland Biomedical

★★★★★

"Meera machines have delivered excellent operational reliability for our yarn processes."

Banswara Syntex Plant Head, Banswara Syntex

★★★★★

"The production consistency achieved with Meera machines has been truly impressive."

Bonus Operations Director, Bonus

★★★★★

"Meera’s advanced machinery has helped us improve both quality and productivity."

Dodhia Group Executive Director, Dodhia Group

★★★★★

"Meera is a dependable technology partner with strong machine performance and support."

AYM Syntex Vice President – Operations, AYM Syntex

★★★★★

"Meera’s twisting solutions have consistently delivered efficient and high-quality production."

Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

Get a custom proposal for your facility

Share your requirements — Meera's engineers will return a sized solution and indicative timeline.

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Service & Installation Coverage

Branches and installation support across:

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Cone to Cone Assembly Winder for PP Raffia in Action — Photos & Video Demonstrations

Photographs and video of these machines in operation.

11 photos

Cone to Cone Assembly Winder for Spun yarns | Meera

Cone to Cone Assembly Winder for Aramids | Meera

Cone to Cone Assembly Winder for Dyneema | Meera

Cone to Cone Assembly Winder for Carbon fiber | Meera

Cone to Cone Assembly Winder for PP | Meera

Cone to Cone Assembly Winder for Fibrillated PP Tapes | Meera

Cone to Cone Assembly Winder for Lycra | Meera

Cone to Cone Assembly Winder for Glass Fiber Yarn | Meera

Cone to Cone Assembly Winder for multi ply yarn | Meera

Cone to Cone Assembly Winder for Viscose | Meera

Frequently Asked Questions

Can the Cone to Cone Assembly Winder handle PP Raffia and fibrillated PP tape yarns without slippage on the grooved drum?

Yes — the CW-250 Cone to Cone Assembly Winder processes PP Raffia and fibrillated PP tape yarns using an anodized aluminum grooved drum that maintains positive grip on flat, low-twist tape without slippage. Individual motor drives allow per-position speed adjustment, and the washer tension device delivers consistent tension across the flat tape profile, producing knot-less take-up packages up to 7–8 kg.

How does the Cone to Cone Assembly Winder prevent yarn breakage during high-speed PP Raffia rewinding?

The CW-250 uses optical sensor yarn break detection paired with a heavy-duty automatic cutter that responds immediately when a break occurs during PP Raffia rewinding. This combination stops the affected position instantly, preventing tape tangling around the drum or downstream package contamination. Individual motor drives mean a break at one position does not interrupt production at any of the remaining 23 positions.

Is the Cone to Cone Assembly Winder the same as a cheese to cone rewinding machine?

Yes — the Cone to Cone Assembly Winder (CW-250) and a cheese to cone rewinding machine refer to the same product family. The naming distinction reflects feed package format: the CW-250 accepts both cheese and cone feed packages up to 250 mm diameter and rewinds onto either cheese or cone take-up packages, so both terms accurately describe its function depending on the input package used.

When should I choose the CW-250 Cone to Cone Assembly Winder over a shaft-driven winder for PP Raffia rewinding?

Choose the CW-250 when throughput, energy cost, and maintenance downtime are primary concerns. Its individual motor-driven drum system doubles production rate compared to a common shaft-driven winder and reduces overall cost and power consumption by up to 40%. For PP Raffia specifically, per-position motor control allows tension tuning suited to flat tape geometry, which a single shared shaft cannot provide at the position level.

What input package quality does the Cone to Cone Assembly Winder require for PP Raffia feed cones?

The CW-250 accepts PP Raffia feed packages in cheese or cone format up to 250 mm diameter and 4–5 kg weight. Feed packages must be within those dimensional limits for correct unwinding geometry at the creel. The machine's washer tension device compensates for minor tension variation inherent in raffia tape packages, but feed cones should be wound without hard-core damage or significant fibrillation shedding that could trigger false optical sensor breaks.

What output package quality can I expect from the CW-250 Assembly Winder when rewinding PP Raffia for the dye-house?

The CW-250 produces knot-less PP Raffia take-up packages measuring 57 × 290 mm with a maximum diameter of 250 mm and weighing 7–8 kg. The anodized aluminum grooved drum ensures layered, uniform winding density suitable for dye liquor penetration. An optional overfeeder for soft winding is available where lower package hardness is required to allow even dye uptake through the package cross-section.

What goes wrong if PP Raffia feed tension is inconsistent on the Cone to Cone Assembly Winder?

Inconsistent feed tension on the CW-250 during PP Raffia rewinding causes uneven layer build-up on the take-up package, leading to hard edges, ribbon winding, or package collapse during downstream handling. The washer tension device is designed to absorb tension fluctuations from the flat tape unwinding path, but if the feed cone is severely mis-wound or the washer setting is not matched to the tape count, optical sensor false-break triggers and production stoppages increase.

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder

V2 · Application

Cone to Cone Assembly Winder for PP Raffia Rewinding

What this page covers, at a glance

What product to use

Why the Cone to Cone Assembly Winder is the right product for PP Raffia

How It Works

Feed Package Loading

Tension Setting via Washer Device

Grooved-Drum Winding at Speed

Optical Break Detection and Auto-Cut

Knot-less Take-Up Package Build

Industries Meera supports

Materials Cone to Cone Assembly Winder can process

Synthetic Polymers

Yarn Constructions

High-Performance Fibers

Natural Fibers

Pricing & Availability

Why request a quote?

Why Cone to Cone Assembly Winder

Why Global Manufacturers Choose Meera Industries

Compliance & Certifications

Trusted by Industry Leaders

Meera Industries Limied

Customer Reviews

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Cone to Cone Assembly Winder for PP Raffia in Action — Photos & Video Demonstrations

Frequently Asked Questions

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