Cone to Cone Assembly Winder for Spun Yarns

Name: Cone to Cone Assembly Winder for Spun yarns
Brand: Meera Industries Limied
SKU: 01-cone-to-cone-assembly-winder-for-spun-yarns
Rating: 4.3 (33 reviews)

The CW-250 rewinding machine prepares spun yarn packages — cotton, acrylic, wool, viscose, and blended counts — for dye-house or downstream processing at up to 500 MPM with individual motor-driven precision.

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★★★★☆ 4.3 based on 33 Google reviews

Cone to Cone Assembly Winder for Spun yarns | Meera

TLDR

What this page covers, at a glance

Handles spun yarns including cotton, acrylic, viscose, wool, PA, polyester, and blended counts
Individual motor-driven drum eliminates shaft-drive maintenance issues common with spun yarn buildup
Washer tension device keeps spun yarn tension consistent across all 24 positions
Up to 40% reduction in cost and power vs. shaft-driven winders; doubles production rate

Spun yarns — whether ring-spun cotton, acrylic, wool, viscose, or blended counts — present specific rewinding challenges: irregular surface texture, variable hairiness, and sensitivity to tension fluctuations that can cause package distortion or yarn breakage mid-run. The Meera Cone to Cone Assembly Winder (Model CW-250) is built to address these challenges directly, rewinding spun yarn from a feed cone or cheese package onto a fresh take-up cone at speeds up to 500 MPM while maintaining the tension consistency and breakage response that spun yarn construction demands.

Beyond single-ply rewinding, the CW-250 supports assembly winding of up to 6 plies of spun yarn onto a single package via an optional creel configuration — useful when preparing multi-ply counts for dyeing or further twisting. The machine's suitability extends across the broader spectrum of materials Meera processes, including viscose and polyester blends, making it a natural fit wherever a mill's yarn mix spans both spun and filament constructions on the same production floor.

Product to use

What product to use

For rewinding spun yarns — cotton, acrylic, wool, viscose, PA, or any blended count — use the Meera CW-250 Cone to Cone Assembly Winder. Its individual motor-driven drum system, washer tension device, and optical sensor yarn break detection are specifically suited to the variable surface characteristics and tension sensitivity of spun yarn construction.

See full cone winding machine overview

Visit Product Page meeraind.com

Why this product · for this application

Why the Cone to Cone Assembly Winder is the right product for Spun Yarns

Spun yarns — ring-spun cotton, wool, acrylic, viscose, and PA blends alike — generate surface friction and hairiness that shaft-driven winders struggle to manage without causing tension spikes or uneven package density. The Cone to Cone Assembly Winder's anodized aluminum grooved drum and washer tension device work together to deliver consistent yarn tension across all 24 positions, preventing the package distortion that spun counts are prone to when tension fluctuates. The optical sensor yarn break detection with heavy-duty cutter responds automatically to breaks inherent in spun yarn's lower tenacity, stopping individual positions without interrupting the rest of the machine — a concrete advantage over common shaft-driven designs.

The CW-250's compatibility with both spun and viscose yarns — two material families that often run alongside each other in dye-house preparation workflows — confirms that the machine is calibrated for the tension range and package geometry these materials share. Mills that rewind blended spun counts such as polyester-cotton or acrylic-wool benefit from the same individual motor control that makes the winder effective on single-fiber spun constructions, with parameter settings for count, yarn type, and speed adjustable per run without mechanical reconfiguration.

How It Works

Feed Package Loading

A spun yarn cheese or cone — up to 250 mm diameter and 4–5 kg in weight — is loaded onto the feed position. The machine accepts both cheese and cone formats, accommodating the package shapes most commonly produced by ring-spinning frames running cotton, acrylic, wool, or blended counts.
Tension-Controlled Unwinding

As the spun yarn unwinds from the feed package, the washer tension device maintains consistent yarn tension calibrated to the yarn's count and fiber type — preventing the hairiness and surface irregularity of spun construction from causing ballooning or snarling that would distort the outgoing package.
Yarn Break Detection and Response

The optical sensor continuously monitors the spun yarn strand. When a break occurs — as is more frequent with spun yarns than with filament constructions due to shorter fiber staple lengths — the heavy-duty cutter activates at that position and the individual motor stops, leaving the remaining 23 positions running without interruption.
Precision Winding onto Take-Up Package

The anodized aluminum grooved drum winds the spun yarn onto the take-up cone or cheese (57 × 290 mm, max 250 mm diameter) at speeds up to 500 MPM, building a knot-less package of 7–8 kg with consistent density — the package geometry required for even dye penetration in the dye-house.
Assembly Winding for Multi-Ply Spun Counts

When the application calls for multi-ply spun yarn — up to 6 plies — the optional creel configuration feeds multiple spun yarn ends simultaneously onto a single take-up package, consolidating plies of cotton, acrylic, or blended counts into one dye-ready or twist-ready package without intermediate processing steps.

Sectors we serve

Industries Meera supports

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Meera's CW-250 rewinds and assembles the PP, BCF, fibrillated, and high-tenacity polyester yarns that form the backbone of artificial grass, sports turf, and outdoor carpeting — at up to 750 MPM with individual motor precision.

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Meera's CW-250 rewinds high-tenacity polyester, nylon 66, aramid, and glass fiber yarn into precision dyeing and assembly packages for tire cord, seat belt, and aerospace composite applications — at up to 750 MPM with up to 40% lower operating cost.

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Home Furnishings & Upholstery

Meera's CW-250 rewinding machine prepares cotton, viscose, acrylic, wool, and blended yarns for the full spectrum of home furnishing production — from fine upholstery and lining through home textile yarn processing and quilting yarn applications.

Hosiery, Activewear & Stretch Garments

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Precision twisting technology engineered for composite cord applications, hydraulic hoses, and high-strength reinforcement yarns in rubber products.

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Advanced twisting technology engineered specifically for premium sewing threads, embroidery threads, and industrial stitching applications across polyester, nylon, and specialty fiber materials.

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Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

Cotton Wool Silk Alpaca

Pricing & Availability

✓ Availability: Pre-Order
📍 Ships from: SURAT, Gujarat, India
⏱ Lead time: 6-8 Weeks
💬 Pricing: Contact for quote
📞 Response: 24 Hours

📩 Request a Quote → 📞 +91 98795 97041

Why request a quote?

Configurations vary by yarn type, denier range, and spindle count
Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
Power, utility, and foundation requirements differ by site — quoted after layout review
Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Individual Motor Control Per Spun Yarn Position

Each of the 24 winding positions on the CW-250 runs its own motor, so a break in a hairier or weaker spun yarn count stops only that position — protecting package integrity across the rest of the run without operator intervention.

Tension Device Matched to Spun Yarn Characteristics

The washer tension device is configurable for count and yarn type, providing the controlled, low-variation tension that spun yarns — particularly wool, acrylic, and viscose blends — require to build uniform dye-house packages without elongation or surface damage.

Free Yarn Trials Before Purchase

Meera offers yarn trials on the CW-250 before purchase, so mills can verify the machine's performance with their specific spun yarn count — whether ring-spun cotton, PA blend, or acrylic — before committing to the equipment.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000

Denier supported

1 Million+

Spindles Sold

1000+

Customers Globally

19+

Years of Excellence

Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆

TMMA R&D awards

Received consecutive TMMA R&D awards for innovation

🏆

R&D INNOVATION Award

🏆

Bhartiya Udyog Ratan Award

🏆

TMMA awards for TPRS technology

🏆

Indian Leadership Award

Presented to Chairman and Managing Director, Mr. Dharmesh Desai

MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)

🏭 Founded 2006 · 20+ years

ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center

About the Manufacturer → Visit Main Site ↗

★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3 33 Google reviews

★★★★★

"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.

Mitul Panchal · Jun 2026 via Google

★★★★★

Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.

Heta Vayeda · Jun 2026 via Google

★★★★★

50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.

Het Desai · Jun 2026 via Google

Adjacent Solutions

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Proven Results

Trusted by Industry Leaders

★★★★★

"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."

Sasmira Technical Head, Sasmira

★★★★★

"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."

RopeWorx Production Manager, RopeWorx

★★★★★

"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."

Superfil Products Limited Plant Head, Superfil Products Limited

★★★★★

"We value Meera for their robust machine design and prompt technical support."

SJS Operations Director, SJS

★★★★★

"Meera’s advanced winding technology has supported our quality and productivity goals."

SRF Senior Production Manager, SRF

★★★★★

"The machine performance and production consistency from Meera have been excellent."

Synthetic Group Factory Manager, Synthetic Group

★★★★★

"Meera machines are easy to operate and deliver reliable output every day."

Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited

★★★★★

"With Meera, we have achieved better yarn quality and smoother production flow."

Shakti Production Head, Shakti

★★★★★

"Meera’s twisting solutions have helped us maintain superior product consistency."

Kolorus Technical Manager, Kolorus

★★★★★

"We appreciate Meera’s machine durability and excellent after-sales support."

Mutu Gading Operations Head, Mutu Gading

★★★★★

"The productivity gains we achieved with Meera machines have exceeded expectations."

PNR Plant Manager, PNR

★★★★★

"Meera machines offer outstanding precision for technical yarn applications."

Mehler Technical Director, Mehler

★★★★★

"Meera’s technology has improved both our production quality and operational efficiency."

Maris Production Manager, Maris

★★★★★

"The consistency and reliability of Meera machines make them a trusted partner for us."

Kusumgar Vice President – Manufacturing, Kusumgar

★★★★★

"Meera provided us with a dependable solution tailored to our production requirements."

Ruby Macons Ltd Factory Head, Ruby Macons Ltd

★★★★★

"We are highly satisfied with the smooth operation and quality output from Meera machines."

Kanpur Plastipack Operations Manager, Kanpur Plastipack

★★★★★

"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."

Harmony Technical Head, Harmony

★★★★★

"The machine stability and production performance from Meera have been exceptional."

Fenner Production Director, Fenner

★★★★★

"Meera’s winding technology has supported our efficiency and quality improvement initiatives."

Faze 3 Manufacturing Head, Faze 3

★★★★★

"We trust Meera for precision engineering and consistent machine performance."

Corland Biomedical Technical Manager, Corland Biomedical

★★★★★

"Meera machines have delivered excellent operational reliability for our yarn processes."

Banswara Syntex Plant Head, Banswara Syntex

★★★★★

"The production consistency achieved with Meera machines has been truly impressive."

Bonus Operations Director, Bonus

★★★★★

"Meera’s advanced machinery has helped us improve both quality and productivity."

Dodhia Group Executive Director, Dodhia Group

★★★★★

"Meera is a dependable technology partner with strong machine performance and support."

AYM Syntex Vice President – Operations, AYM Syntex

★★★★★

"Meera’s twisting solutions have consistently delivered efficient and high-quality production."

Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

Get a custom proposal for your facility

Share your requirements — Meera's engineers will return a sized solution and indicative timeline.

Request a Quote Call Us

Service & Installation Coverage

Branches and installation support across:

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Cone to Cone Assembly Winder for Spun yarns in Action — Photos & Video Demonstrations

Photographs and video of these machines in operation.

11 photos

Cone to Cone Assembly Winder for Aramids | Meera

Cone to Cone Assembly Winder for Dyneema | Meera

Cone to Cone Assembly Winder for Carbon fiber | Meera

Cone to Cone Assembly Winder for PP | Meera

Cone to Cone Assembly Winder for PP Raffia | Meera

Cone to Cone Assembly Winder for Fibrillated PP Tapes | Meera

Cone to Cone Assembly Winder for Lycra | Meera

Cone to Cone Assembly Winder for Glass Fiber Yarn | Meera

Cone to Cone Assembly Winder for multi ply yarn | Meera

Cone to Cone Assembly Winder for Viscose | Meera

Frequently Asked Questions

Can the Cone to Cone Assembly Winder handle wool and acrylic spun yarns without tension fluctuation damage?

Yes — the CW-250 Cone to Cone Assembly Winder processes wool, acrylic, and blended spun yarns without tension-related damage by using a washer tension device that maintains consistent yarn tension throughout the rewinding cycle. The individual motor-driven drum system allows per-position speed control, preventing the uneven pull that causes fiber distortion or package hardness variation common in shaft-driven winders.

How does the Cone to Cone Assembly Winder prevent yarn breakage when rewinding hairy viscose or cotton spun counts?

The CW-250 prevents unplanned yarn breakage in hairy viscose and cotton spun counts through an optical sensor yarn break detection system paired with a heavy-duty automatic cutter. When the sensor detects a break, the cutter responds immediately, stopping that position without interrupting neighboring spindles. The washer tension device further reduces snap-breaks by absorbing tension spikes caused by surface irregularities inherent in spun yarn structures.

Is the Cone to Cone Assembly Winder the same as a cheese to cone rewinding machine?

Yes — the Cone to Cone Assembly Winder and a cheese to cone rewinding machine refer to the same product family. The CW-250 accepts both cheese and cone feed packages up to 250 mm diameter and winds onto either cheese or cone take-up formats. The naming difference reflects only the feed package shape used; the machine hardware, controls, and winding mechanism are identical across both configurations.

When should I choose the Cone to Cone Assembly Winder over a shaft-driven winder for dye-house preparation of spun yarn?

Choose the CW-250 Cone to Cone Assembly Winder over a shaft-driven winder when preparing spun yarn packages for dyeing and you need lower operating cost alongside higher output. The individual motor-driven drum system doubles production rate compared to shaft-driven machines and reduces overall cost, power consumption, and floor space by up to 40% each, while eliminating the mechanical maintenance issues that shaft-driven systems require across all running positions.

What feed package quality and dimensions does the Cone to Cone Assembly Winder require for spun yarn rewinding?

The CW-250 Cone to Cone Assembly Winder accepts cheese or cone feed packages up to 250 mm diameter and weighing 4–5 kg. Spun yarns including cotton, viscose, wool, acrylic, PA, polyester, and blended counts are all compatible. No special pre-conditioning of feed packages is required beyond standard package integrity; the washer tension device compensates for minor density variation typical in ring-spun or open-end spun feed packages.

What output package quality can I expect from the Cone to Cone Assembly Winder when rewinding blended spun yarns for dyeing?

The CW-250 Cone to Cone Assembly Winder produces knot-less take-up packages weighing 7–8 kg on 57 × 290 mm cones or cheese tubes, with a maximum diameter of 250 mm. The anodized aluminum grooved drum delivers precise, consistent winding geometry, and the optional overfeeder enables soft winding — both critical for blended spun yarns where package density must be uniform to ensure level dye penetration in the dye-house.

What goes wrong if the Cone to Cone Assembly Winder runs cotton or wool spun yarn at the wrong speed setting?

Running cotton or wool spun yarn above the appropriate speed on the CW-250 causes increased yarn hairiness, surface fiber abrasion, and potential package hardness variation due to tension spikes. The machine supports yarn speed settings up to 500 MPM with individual motor control per drum, so each position can be tuned to the yarn count and fiber type. Operating outside the correct speed range for the specific count risks package build defects that reduce dye liquor penetration.

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder

V2 · Application

Cone to Cone Assembly Winder for Spun Yarns

What this page covers, at a glance

What product to use

Why the Cone to Cone Assembly Winder is the right product for Spun Yarns

How It Works

Feed Package Loading

Tension-Controlled Unwinding

Yarn Break Detection and Response

Precision Winding onto Take-Up Package

Assembly Winding for Multi-Ply Spun Counts

Industries Meera supports

Materials Cone to Cone Assembly Winder can process

Synthetic Polymers

Yarn Constructions

High-Performance Fibers

Natural Fibers

Pricing & Availability

Why request a quote?

Why Cone to Cone Assembly Winder

Why Global Manufacturers Choose Meera Industries

Compliance & Certifications

Trusted by Industry Leaders

Meera Industries Limied

Customer Reviews

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Cone to Cone Assembly Winder for Spun yarns in Action — Photos & Video Demonstrations

Frequently Asked Questions

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