Cone to Cone Assembly Winder for Viscose Yarn Rewinding

Name: Cone to Cone Assembly Winder for Viscose
Brand: Meera Industries Limied
SKU: 01-cone-to-cone-assembly-winder-for-viscose
Rating: 4.3 (33 reviews)

The CW-250 cheese to cone rewinding machine handles viscose's low-friction, moisture-sensitive character with precise tension control and individual motor drive — delivering consistent dye-ready packages at up to 500 MPM.

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★★★★☆ 4.3 based on 33 Google reviews

Cone to Cone Assembly Winder for Viscose | Meera

TLDR

What this page covers, at a glance

Rewinding viscose from cheese or cone feed packages (up to 250 mm diameter) onto knot-less 7–8 kg take-up cones ready for the dye-house
Individual motor-driven drum system eliminates shaft-driven mechanical issues that cause tension variation on delicate viscose filaments
Washer tension device and optical sensor yarn break detection protect viscose from over-stretch and breakage during rewinding
Up to 40% reduction in power and space costs versus conventional shaft-driven winders, with double the production rate

Viscose is one of the most rewarding yet demanding yarns to rewind: its smooth, low-friction surface causes packages to unwind unpredictably, while its sensitivity to tension spikes makes consistent tension control non-negotiable before dyeing. The Cone to Cone Assembly Winder (Model CW-250) addresses both challenges directly — its washer tension device maintains steady yarn tension across all 24 winding positions simultaneously, and the individual motor-driven anodized aluminum grooved drum system ensures each position responds to viscose's variable unwind without affecting its neighbours. The result is a uniform, knot-less dye-ready cone package weighing 7–8 kg, wound at speeds up to 500 MPM.

Where many winding machines force operators to choose between speed and package quality, the CW-250 — also marketed as a high speed cone winder — is designed to deliver both for regenerated cellulosic fibers like viscose. The same machine configuration that handles viscose is equally suited to cotton, acrylic, and wool, as well as blended yarns that pair viscose with polyester or PA, meaning a single machine can serve the full range of a mixed-fiber dye-house operation without retooling between yarn types.

Product to use

What product to use

For viscose rewinding ahead of dyeing or further processing, the Cone to Cone Assembly Winder CW-250 is the recommended machine. Its individual motor drive, washer tension device, and optical break detection work together to protect viscose's delicate filament structure while building uniform, high-weight take-up packages at production rates double those of shaft-driven alternatives.

See full assembly winder machine overview

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Why this product · for this application

Why the Cone to Cone Assembly Winder is the right product for Viscose

Viscose filaments are inherently smooth and low-tenacity compared to synthetic yarns such as polyester or nylon, which means any tension irregularity during rewinding translates directly into package defects — uneven dye uptake, soft spots, or breakouts on the dye-beam. The Cone to Cone Assembly Winder CW-250 counters this through its washer tension device, which provides a controlled, consistent drag suited to viscose's low-friction unwind characteristics, and through individual motor-driven drums that allow each of the 24 positions to respond independently to yarn-speed variation without imposing mechanical coupling that would otherwise propagate tension spikes across the creel.

The CW-250's suitability for viscose is further confirmed by its proven handling of adjacent sensitive materials: the same machine processes wool and acrylic — fibers that share viscose's sensitivity to over-tension and package distortion — as well as blended yarns that combine viscose with cotton or PA. This cross-material capability means that when a dye-house runs a mixed production schedule, the Cone to Cone Assembly Winder does not require mechanical reconfiguration between yarn types, reducing changeover time and maintaining consistent package quality across the full run.

How It Works

Feed Package Loading

A viscose cheese or cone package of up to 250 mm diameter and 4–5 kg weight is loaded onto the feed creel. For assembly winding of plied viscose constructions, the optional creel configuration supports up to 6-ply feeding, allowing multiple viscose ends to be combined onto a single take-up package in one pass.
Tension Setting and Yarn Path Threading

The operator sets yarn count and speed parameters via the machine's parameter control panel — critical for viscose, whose low surface friction means the washer tension device must be calibrated to the specific linear density of the viscose yarn to prevent both over-tensioning (which causes filament damage) and under-tensioning (which produces loose, uneven package layers).
Optical Sensor Break Detection During Winding

As the viscose yarn travels from feed package to the 250 mm anodized aluminum grooved drum at up to 500 MPM, the optical sensor monitors each position continuously. When a viscose end breaks — more common in viscose than in higher-tenacity synthetics — the heavy-duty cutter activates automatically and the position stops, preventing the broken end from contaminating the adjacent wound layers of the package.
Soft Winding (Optional)

For viscose yarns destined for dye packages where hardness must be tightly controlled, the optional overfeeder attachment enables soft winding — reducing package density so that dye liquor can penetrate uniformly to the package core, a requirement that is particularly important for viscose given its high dye affinity and tendency to show shade variation when wound too hard.
Take-Up Package Doffing

The completed viscose cone or cheese package — 57 × 290 mm tube, up to 250 mm outer diameter, 7–8 kg knot-less — is doffed from the spindle and is dye-house ready. The individual motor drive means doffing one position does not interrupt winding on the remaining 23 positions, maintaining continuous production throughput.

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Materials Cone to Cone Assembly Winder can process

Cone to Cone Assembly Winder handles these material types, grouped by family.

Synthetic Polymers

Polyester Nylon Nylon 66 Industrial Yarn PP PE Acrylic Viscose Latex Lycra PV

Yarn Constructions

Filament yarns Spun yarns BCF FDY DTY Blended Yarns Monofilament and fibrillated yarn Flat Filaments Crimped Varieties PP Multifilament Fibrillated Metallic

High-Performance Fibers

Carbon fiber Aramids UHMWPE Glass Basalt fibre High-tenacity polyester/nylon Specialty fibers Recycled Fibers

Natural Fibers

Cotton Wool Silk Alpaca

Pricing & Availability

✓ Availability: Pre-Order
📍 Ships from: SURAT, Gujarat, India
⏱ Lead time: 6-8 Weeks
💬 Pricing: Contact for quote
📞 Response: 24 Hours

📩 Request a Quote → 📞 +91 98795 97041

Why request a quote?

Configurations vary by yarn type, denier range, and spindle count
Customizations for yarn material (cotton, polyester, viscose, technical) affect tooling cost
Power, utility, and foundation requirements differ by site — quoted after layout review
Installation, commissioning, and operator training scope vary by location

Typical response: 24 Hours

Why this product · key differentiators

Why Cone to Cone Assembly Winder

Per-Position Motor Drive Protects Viscose Integrity

Because each of the CW-250's 24 positions runs on its own motor rather than a shared shaft, a viscose yarn break or tension excursion at one position has zero mechanical effect on adjacent positions — preserving package uniformity across the full batch.

Washer Tension Device Calibrated for Low-Friction Fibers

The washer tension device provides the fine, consistent drag that viscose's smooth filament surface requires, preventing the loose inner layers and hard outer layers that occur when tension control is coarse or reactive rather than steady.

Free Yarn Trial Before Purchase

Meera offers a free yarn trial using the customer's actual viscose yarn on the CW-250 before purchase, so package density, tension settings, and winding speed can be confirmed on the specific viscose count and construction the buyer runs.

Why Global Manufacturers Choose Meera Industries

We believe that superior manufacturing equipment must do more than just perform a task; it must actively contribute to your bottom line, streamline your workflow, and empower your operators.

20 to 240,000

Denier supported

1 Million+

Spindles Sold

1000+

Customers Globally

19+

Years of Excellence

Certificates, Awards & Recognitions

Compliance & Certifications

Active certifications from accredited issuing bodies.

Trusted by Industry Leaders

🏆

TMMA R&D awards

Received consecutive TMMA R&D awards for innovation

🏆

R&D INNOVATION Award

🏆

Bhartiya Udyog Ratan Award

🏆

TMMA awards for TPRS technology

🏆

Indian Leadership Award

Presented to Chairman and Managing Director, Mr. Dharmesh Desai

MADE BY

Meera Industries Limied

★ 4.3 (33 Google reviews)

🏭 Founded 2006 · 20+ years

ISO 9001Make In IndiaBSE ListedDSIR Recognized R&D Center

About the Manufacturer → Visit Main Site ↗

★★★★☆ 4.3 based on 33 Google reviews

Customer Reviews

★★★★☆ 4.3 33 Google reviews

★★★★★

"Looks like a robust machine," that's what Sanjay said when the Two For One Twister showed up. He's not wrong. Been using it in our operation for months now, and haven’t found much to complain about—runs like a charm mostly. But stars of the show were Meera's support team when we hit a snag. They sorted the issue fast, and it wasn't some run-of-the-mill hiccup either. Saw these folks regularly at trade shows but wasn't sure till I tried their stuff myself. No regrets here except one thing—ordering spares could be less of a headache. Could do with some streamlining on that front.

Mitul Panchal · Jun 2026 via Google

★★★★★

Met a guy from Meera at a trade fair, and we talked over chai. Decided to try out their Bulking And Heat Setting Machines for our carpet yarn. The thing does a good job—handles all kinds of materials like polyester and wool without breaking a sweat. We've got it running almost daily with no hiccups. The support team deserves credit here. Had an issue with the temperature settings at first, but they were quick to sort it out. Honestly saved us some downtime. Only wish ordering spares was easier; bit of back and forth there. If you're considering these machines, ask them about setup specifics before diving in. They'll guide you well, but it's good to be clear early on.

Heta Vayeda · Jun 2026 via Google

★★★★★

50% less production time. That’s what Meera's Compound Twister delivered for us. We took the leap, and honestly, it paid off big. Always a bit skeptical with promises like that—but they backed it up. Installation was a little more back-and-forth than I’d hoped, but in the end, worth every email. Our processes really needed this kind of efficiency boost, and seeing direct cuts in energy consumption was huge too. If you're managing a midsize operation like ours, definitely have a look at them.

Het Desai · Jun 2026 via Google

Adjacent Solutions

Other water and effluent treatment systems engineered by Meera for adjacent industries and use cases.

Proven Results

Trusted by Industry Leaders

★★★★★

"Meera machines have helped us achieve stable twisting quality with consistent long-term performance."

Sasmira Technical Head, Sasmira

★★★★★

"The precision and reliability of Meera twisting systems have improved our production efficiency significantly."

RopeWorx Production Manager, RopeWorx

★★★★★

"Meera’s machines deliver excellent yarn uniformity and dependable daily operation."

Superfil Products Limited Plant Head, Superfil Products Limited

★★★★★

"We value Meera for their robust machine design and prompt technical support."

SJS Operations Director, SJS

★★★★★

"Meera’s advanced winding technology has supported our quality and productivity goals."

SRF Senior Production Manager, SRF

★★★★★

"The machine performance and production consistency from Meera have been excellent."

Synthetic Group Factory Manager, Synthetic Group

★★★★★

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Shree Tripati Balajee Agro Trading Company Limited Managing Director, Shree Tripati Balajee Agro Trading Company Limited

★★★★★

"With Meera, we have achieved better yarn quality and smoother production flow."

Shakti Production Head, Shakti

★★★★★

"Meera’s twisting solutions have helped us maintain superior product consistency."

Kolorus Technical Manager, Kolorus

★★★★★

"We appreciate Meera’s machine durability and excellent after-sales support."

Mutu Gading Operations Head, Mutu Gading

★★★★★

"The productivity gains we achieved with Meera machines have exceeded expectations."

PNR Plant Manager, PNR

★★★★★

"Meera machines offer outstanding precision for technical yarn applications."

Mehler Technical Director, Mehler

★★★★★

"Meera’s technology has improved both our production quality and operational efficiency."

Maris Production Manager, Maris

★★★★★

"The consistency and reliability of Meera machines make them a trusted partner for us."

Kusumgar Vice President – Manufacturing, Kusumgar

★★★★★

"Meera provided us with a dependable solution tailored to our production requirements."

Ruby Macons Ltd Factory Head, Ruby Macons Ltd

★★★★★

"We are highly satisfied with the smooth operation and quality output from Meera machines."

Kanpur Plastipack Operations Manager, Kanpur Plastipack

★★★★★

"Meera’s twisting machines have helped us maintain excellent yarn finishing standards."

Harmony Technical Head, Harmony

★★★★★

"The machine stability and production performance from Meera have been exceptional."

Fenner Production Director, Fenner

★★★★★

"Meera’s winding technology has supported our efficiency and quality improvement initiatives."

Faze 3 Manufacturing Head, Faze 3

★★★★★

"We trust Meera for precision engineering and consistent machine performance."

Corland Biomedical Technical Manager, Corland Biomedical

★★★★★

"Meera machines have delivered excellent operational reliability for our yarn processes."

Banswara Syntex Plant Head, Banswara Syntex

★★★★★

"The production consistency achieved with Meera machines has been truly impressive."

Bonus Operations Director, Bonus

★★★★★

"Meera’s advanced machinery has helped us improve both quality and productivity."

Dodhia Group Executive Director, Dodhia Group

★★★★★

"Meera is a dependable technology partner with strong machine performance and support."

AYM Syntex Vice President – Operations, AYM Syntex

★★★★★

"Meera’s twisting solutions have consistently delivered efficient and high-quality production."

Ganesha Ecosphere Ltd Senior Technical Manager, Ganesha Ecosphere Ltd

Get a custom proposal for your facility

Share your requirements — Meera's engineers will return a sized solution and indicative timeline.

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Service & Installation Coverage

Branches and installation support across:

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Cone to Cone Assembly Winder for Viscose in Action — Photos & Video Demonstrations

Photographs and video of these machines in operation.

11 photos

Cone to Cone Assembly Winder for Spun yarns | Meera

Cone to Cone Assembly Winder for Aramids | Meera

Cone to Cone Assembly Winder for Dyneema | Meera

Cone to Cone Assembly Winder for Carbon fiber | Meera

Cone to Cone Assembly Winder for PP | Meera

Cone to Cone Assembly Winder for PP Raffia | Meera

Cone to Cone Assembly Winder for Fibrillated PP Tapes | Meera

Cone to Cone Assembly Winder for Lycra | Meera

Cone to Cone Assembly Winder for Glass Fiber Yarn | Meera

Cone to Cone Assembly Winder for multi ply yarn | Meera

Frequently Asked Questions

Can the Cone to Cone Assembly Winder handle viscose yarn without tension spikes damaging the package?

Yes — the CW-250 Cone to Cone Assembly Winder controls viscose yarn tension through a washer tension device and individual motor-driven drum system, both of which respond independently per position. Because viscose's low-friction surface causes unpredictable unwind behavior, per-position motor independence prevents a tension event on one spindle from propagating across the section, protecting package structure and dye penetration uniformity.

How does the Cone to Cone Assembly Winder prevent yarn breakage during viscose rewinding at high speed?

The CW-250 uses optical sensor yarn break detection combined with a heavy-duty automatic cutter that responds immediately when a break is detected, stopping the affected position without interrupting adjacent spindles. This is critical for viscose, which is prone to break under sudden tension spikes. Running at up to 500 MPM, the per-position response ensures one break does not cascade into multi-end waste or package damage.

Is the Cone to Cone Assembly Winder the same as a cheese to cone rewinding machine?

Yes — the Cone to Cone Assembly Winder and a cheese to cone rewinding machine refer to the same product family. The CW-250 accepts both cheese and cone feed packages up to 250 mm diameter and winds onto cheese or cone take-up packages. The naming difference simply reflects the feed package format; the machine handles both interchangeably within the same configuration.

When should I choose the CW-250 individual motor-driven winder over a shaft-driven cone winder for viscose production?

Choose the CW-250 when your viscose rewinding line demands per-position tension independence, lower maintenance, and higher output. Shaft-driven winders couple all positions mechanically, meaning a single tension irregularity or mechanical fault affects the entire section — a serious risk with viscose's sensitivity to tension variation. The CW-250's individual motor drive doubles production rate versus shaft-driven machines and reduces power and space requirements by up to 40%.

What input package quality does the Cone to Cone Assembly Winder require for viscose yarn rewinding?

The CW-250 accepts feed packages in cheese or cone format up to 250 mm diameter and 4–5 kg weight. For viscose, packages should be wound without loose wraps or collapsed cores, as the yarn's low surface friction causes slippage during unwind if feed package density is inconsistent. The machine's washer tension device compensates for minor feed irregularities, but starting with structurally sound feed packages minimizes yarn break frequency.

What take-up package quality can I expect from the CW-250 when rewinding viscose for the dye-house?

The CW-250 produces knot-less take-up packages of 7–8 kg on 57 × 290 mm cones or cheese tubes, with a maximum wound diameter of 250 mm. The anodized aluminum grooved drum delivers consistent winding traverse across all 24 positions, producing uniform package density that allows even dye liquor penetration — the primary requirement for dye-ready viscose packages. An optional splicer eliminates knots that would otherwise create dye barriers.

What goes wrong if viscose yarn is run above the recommended speed on the Cone to Cone Assembly Winder?

Running viscose beyond the 500 MPM standard operating ceiling increases the risk of tension spikes that exceed viscose's relatively low tensile strength, leading to frequent yarn breaks and degraded package structure. At elevated speeds, the washer tension device may not fully compensate for the yarn's low-friction unwind behavior, causing ribbon winding or package collapse. The optional overfeeder attachment for soft winding helps manage tension at higher production rates.

Also known as: cone to cone winder · cone winding machine · assembly winder machine · cheese to cone rewinding machine · yarn assembly winding machine · individual motor driven cone winder · high speed cone winder · optical sensor yarn break detection winder · grooved drum cone winder · blended yarn cone winder · low maintenance cone winder · soft winding overfeeder machine · multi position cone winder · energy efficient yarn winder · textile cone rewinder machine · package to package yarn winder

V2 · Application

Cone to Cone Assembly Winder for Viscose Yarn Rewinding

What this page covers, at a glance

What product to use

Why the Cone to Cone Assembly Winder is the right product for Viscose

How It Works

Feed Package Loading

Tension Setting and Yarn Path Threading

Optical Sensor Break Detection During Winding

Soft Winding (Optional)

Take-Up Package Doffing

Industries Meera supports

Materials Cone to Cone Assembly Winder can process

Synthetic Polymers

Yarn Constructions

High-Performance Fibers

Natural Fibers

Pricing & Availability

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Why Cone to Cone Assembly Winder

Why Global Manufacturers Choose Meera Industries

Compliance & Certifications

Trusted by Industry Leaders

Meera Industries Limied

Customer Reviews

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Cone to Cone Assembly Winder for Viscose in Action — Photos & Video Demonstrations

Frequently Asked Questions

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